Semiconductor Local Interconnects for Logic Area Reduction

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Solution Overview

Problem

As semiconductor devices shrink, traditional cross-coupling methods using standard metal layers become inefficient, leading to increased area occupation and reduced functionality, especially at the 20 nm node, where lithographic limitations hinder the scaling of standard cell library devices.

Innovation Solution

The implementation of CA and CB local interconnect layers, electrically connected to transistors' sources, drains, and gates, which bypass the need for standard metal layers, allowing for cross-coupling and reducing the area occupied by logic elements in semiconductor devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If traditional cross-coupling utilizing standard metal layer is used, then transistors can be cross-coupled to enable logic scaling, but large amounts of area are occupied

Engineering Contradiction:
Improvecross-coupling capabilityVSAvoiddevice area
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

The patent transitions from planar metal layer interconnects to three-dimensional local interconnects formed within trenches. The CA and CB interconnect layers are positioned at different vertical levels and connected through vias, creating a vertical stacking architecture that reduces lateral area occupation while maintaining cross-coupling functionality between transistors

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The interconnect structure is divided into separate functional segments: CA (contact access) layers for source/drain connections, CB (buried contact) layers for gate connections, and intermediate interconnect layers. This segmentation allows independent optimization of each layer's function and enables compact arrangement that reduces overall area

Inventive Principle:
Principle #1Segmentation

2Length of moving object

If standard cell library devices are scaled down, then device size decreases, but lithographic limitations at 20 nm node prevent further scaling

Engineering Contradiction:
Improvedevice dimensionVSAvoidlithographic scaling capability
Core Design Contradiction:
Length of moving objectVSManufacturing precision

Solution Approach 1:

The patent moves critical interconnect functions from the lateral plane to the vertical dimension by forming CA and CB layers at different depths within the semiconductor structure. This vertical stacking enables continued scaling at 20 nm node by bypassing lithographic resolution limits that constrain planar feature sizes

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Area of stationary object

If cross-coupling is implemented without standard metal layer, then area is conserved, but alternative interconnect structure must be created

Engineering Contradiction:
Improvedevice areaVSAvoidinterconnect structure complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The patent merges the functions of contact access, interconnection, and insulation into integrated CA and CB layer structures. These layers serve multiple purposes: providing electrical connections, acting as interconnect pathways, and being surrounded by insulating materials that provide electrical isolation, thereby reducing the need for separate structural elements

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS8581348B2Semiconductor device with transistor local interconnects
Publication Date: 2013.11.12 GLOBALFOUNDRIES US INC
  • US8581348B2 patent drawing
  • US8581348B2 patent drawing
  • US8581348B2 patent drawing

AI summary

A semiconductor device is provided for implementing at least one logic element. The semiconductor device includes a semiconductor substrate with a first transistor and a second transistor formed on the semiconductor substrate. Each of the transistors includes a source, a drain, and a gate. A CA layer is electrically connected to at least one of the source or the drain of the first transistor. A CB layer is electrically connected to at least one of the gates of the transistors and the CA layer.