Semiconductor Device with Local Quality Gate Dielectric

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Solution Overview

Problem

Conventional voltage level shift circuits require larger chip areas due to the similar size and structure of medium and high voltage devices, leading to increased costs and reduced performance due to low saturated current in medium voltage devices.

Innovation Solution

A semiconductor device is fabricated with a high voltage device, a medium voltage device, and a low voltage device on a single chip, where the medium voltage device has a thinner gate dielectric layer and higher saturated current, reducing overall dimensions and improving performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the medium voltage device uses the same gate dielectric layer thickness as the high voltage device, then the device structure is simplified and manufacturing is easier, but the saturated current becomes small and performance deteriorates

Engineering Contradiction:
Improvedevice structureVSAvoidsaturated current
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent applies local quality by forming a first gate dielectric layer with different thicknesses in different regions: a first thickness in the high voltage device region and a second thickness (greater than the first) in the medium voltage device region. This allows each device type to have optimized gate dielectric thickness for its specific voltage requirements, improving saturated current in the medium voltage device while maintaining the high voltage device's breakdown characteristics.

Inventive Principle:
Principle #3Local quality

2Device complexity

If the medium voltage device uses the same size and structure as the high voltage device, then the device design is simplified, but the occupied chip area increases and cost rises

Engineering Contradiction:
Improvedevice designVSAvoidchip area
Core Design Contradiction:
Device complexityVSArea of stationary object

Solution Approach 1:

The patent implements local quality through differentiated gate dielectric layer thicknesses for different device regions, allowing the medium voltage device to achieve higher saturated current with smaller dimensions compared to using the same structure as the high voltage device. This reduces the overall chip area occupied by voltage level shift circuitry.

Inventive Principle:
Principle #3Local quality

3Area of stationary object

If multiple voltage level devices are integrated on a single chip, then the chip size is reduced and cost decreases, but the fabrication process complexity increases

Engineering Contradiction:
Improvechip sizeVSAvoidfabrication process
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The patent applies segmentation by dividing the gate dielectric formation into sequential steps: first forming a first gate dielectric layer across the entire substrate, then selectively removing portions in the medium voltage region, and finally forming a second gate dielectric layer with greater thickness in the medium voltage region. This segmented approach enables multi-voltage device integration on a single chip with optimized performance for each device type.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS8377776B2Method of fabricating semiconductor device
Publication Date: 2013.02.19 UNITED MICROELECTRONICS CORP
  • US8377776B2 patent drawing
  • US8377776B2 patent drawing
  • US8377776B2 patent drawing

AI summary

A method of fabricating a semiconductor device utilizes a substrate including a high voltage circuit area, a medium voltage circuit area and a low voltage circuit area. A first well of a first conductivity type is formed. Two separate second wells of a second conductivity type are formed in the first well and two separate isolation structures are formed respectively in the second wells in each of the high voltage circuit area and the medium voltage circuit area. A first gate dielectric layer is formed in the high voltage circuit area. A second gate dielectric layer that is thinner than the first gate dielectric layer is formed in each of the medium voltage circuit area and the low voltage circuit area. A gate is formed. Two source and drain regions of the second conductivity type are respectively formed. The method is simple and low-cost and meets the market requirement.