3D Stacked Semiconductor Memory Device With Bonded Wiring Layers

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing semiconductor memory devices with 3-dimensional structures do not adequately improve memory density per unit area due to limitations in the arrangement and connectivity of memory cell arrays.

Innovation Solution

The semiconductor memory device comprises two 3-dimensionally arrayed memory cell layers bonded together with facing wiring layers, allowing for increased memory density by stacking and connecting memory cell arrays without substrates, reducing chip area and wiring lengths, and eliminating the need for costly deep substrate etching processes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If memory cell arrays are arranged in a single layer with conventional substrate structures, then manufacturing processes are established, but memory density per unit area is insufficient

Engineering Contradiction:
Improvememory densityVSAvoidchip area
Core Design Contradiction:
Quantity of substanceVSArea of stationary object

Solution Approach 1:

The patent transitions from a single-layer planar arrangement to a three-dimensional stacked configuration by bonding multiple memory cell array layers together. Each layer is connected through bonding surfaces with facing wiring layers, enabling vertical stacking that dramatically increases memory density per unit area without requiring additional chip area.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The memory device is divided into multiple independent memory cell array layers that can be manufactured separately and then bonded together. Each layer functions as an independent memory cell array with its own wiring structure, allowing for modular assembly and increased overall capacity through stacking.

Inventive Principle:
Principle #1Segmentation

2Quantity of substance

If multiple memory cell arrays are stacked with substrate structures, then memory capacity increases, but deep substrate etching processes are required which increase manufacturing complexity and cost

Engineering Contradiction:
Improvememory capacityVSAvoidmanufacturing process complexity
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The patent removes the substrate from the conventional structure and replaces it with bonding surfaces between memory cell array layers. This extraction eliminates the need for deep substrate etching processes while still enabling multiple layers to be stacked and connected through facing wiring layers bonded at their interfaces.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Instead of etching deep holes through substrates to connect layers from below, the patent inverts the connection approach by bonding layers together at their facing surfaces with wiring layers that connect vertically through the stack. This reverses the conventional etching-from-substrate approach to a bonding-from-surface approach.

Inventive Principle:
Principle #13The other way round (Inversion)

3Quantity of substance

If conventional single-layer memory structures are used, then wiring lengths are minimized, but memory density per unit area cannot be sufficiently improved

Engineering Contradiction:
Improvememory densityVSAvoidwiring length
Core Design Contradiction:
Quantity of substanceVSLength of stationary object

Solution Approach 1:

The patent resolves the wiring length issue by transitioning to vertical stacking in the third dimension. Facing wiring layers in adjacent layers are bonded together at their interfaces, creating short vertical connections that minimize wiring length while enabling multiple memory layers to be stacked for increased density.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS20180261623A1Semiconductor memory device
Publication Date: 2018.09.13 KIOXIA CORP
  • US20180261623A1 patent drawing
  • US20180261623A1 patent drawing
  • US20180261623A1 patent drawing

AI summary

A semiconductor memory device includes a first memory cell array layer includes a first memory cell array region, in which memory cells are 3-dimensionally arrayed, and a first and second surface wiring layer connected to the memory cells. A second memory cell array layer includes second memory cell array region, in which memory cells are 3-dimensionally arrayed, and a third and fourth surface wiring layer connected to the second plurality of memory cells. The first memory cell array layer and the second memory cell array layer are bonded to each other such that the second surface wiring layer and the third surface wiring layer face each other and are bonded to each other. The first and second memory cell array regions overlap each other as viewed from a direction orthogonal to a layer plane.