3D Semiconductor Memory Epitaxial Layer Integration

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Solution Overview

Problem

The integration of two-dimensional or planar semiconductor memory devices is limited by the cost and complexity of fine pattern forming technologies, necessitating the development of three-dimensional semiconductor memory devices with improved electric characteristics and miniaturization.

Innovation Solution

A semiconductor memory device with three-dimensionally arranged memory cells, featuring a substrate with an epitaxial layer and a gate stack, where the epitaxial layer's top surface is positioned higher than the substrate's surface, and a channel hole penetrating the gate stack, allowing for enhanced integration and electric connectivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If two-dimensional or planar semiconductor memory devices are used, then manufacturing process is simpler, but integration is limited by area occupied by unit memory cell

Engineering Contradiction:
Improvemanufacturing process simplicityVSAvoidarea occupied by unit memory cell
Core Design Contradiction:
Ease of manufactureVSArea of stationary object

Solution Approach 1:

The patent transitions from two-dimensional planar memory cells to three-dimensional vertically stacked memory cells. Multiple memory cells are stacked along the vertical direction, with gate stacks positioned at different heights, enabling increased integration density without proportionally increasing the planar area occupied by each unit memory cell.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If fine pattern forming technology is advanced to increase integration, then integration improves, but process equipment cost increases

Engineering Contradiction:
Improveintegration densityVSAvoidpattern forming complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The memory device is segmented into multiple discrete gate stacks positioned at different vertical levels. Each gate stack functions as an independent memory cell unit, allowing the overall integration density to be increased by adding more stacked units rather than continuously refining the pattern size of individual cells.

Inventive Principle:
Principle #1Segmentation

3Productivity

If three-dimensional semiconductor memory devices are implemented, then integration increases, but manufacturing complexity increases

Engineering Contradiction:
Improveintegration densityVSAvoidthree-dimensional structure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent utilizes the vertical dimension to stack multiple memory cells, achieving higher integration density. The gate stacks are arranged at different heights along the vertical axis, with channels extending through multiple gate stacks, enabling three-dimensional integration while maintaining manufacturability through systematic structural design.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables increased integration and improved electric characteristics, addressing the limitations of two-dimensional devices while reducing the size and cost of semiconductor memory devices.

Implementation Method 1

the substrate comprises an epitaxial layer in the substrate below the channel hole

Methodology Applied
Scientific EffectEpitaxial growth: Epitaxy

Data Source

PatentUS10109747B2Semiconductor memory devices and methods of fabricating the same
Publication Date: 2018.10.23 SAMSUNG ELECTRONICS CO LTD
  • US10109747B2 patent drawing
  • US10109747B2 patent drawing
  • US10109747B2 patent drawing

AI summary

A semiconductor memory device and a method of fabricating the same. The device includes a plurality of gates vertically stacked on a top surface of a substrate with an epitaxial layer formed in the substrate, a vertical channel vertically penetrating the gates to be electrically connected to the epitaxial layer, and a memory layer provided between the vertical channel and the gates. The epitaxial layer has a top surface positioned at a level between a bottom surface of the lowermost one of the gates and the top surface of the substrate.