Local Re-crystallization Control for Semiconductor Memory Stability

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Solution Overview

Problem

In the fabrication of complex integrated circuits using CMOS technology, reducing transistor channel length to enhance performance leads to short channel effects and challenges in charge carrier mobility, particularly in memory areas where increased strain and crystalline defects can cause instability and yield loss.

Innovation Solution

The technique involves selectively applying strain-inducing mechanisms and amorphization processes in speed-critical logic blocks while modifying re-crystallization conditions in memory areas to maintain high strain levels without introducing dislocation defects, using stress memorization techniques and tilted amorphization to position defects away from critical areas, and optimizing crystallographic configurations for reduced lattice defects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If strain-inducing mechanisms and amorphization processes are applied to increase charge carrier mobility in the channel region, then transistor performance is improved, but dislocation defects and memory instability occur

Engineering Contradiction:
Improvetransistor performanceVSAvoiddislocation defects
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent applies different re-crystallization conditions to different regions of the semiconductor device. Speed-critical logic blocks receive standard re-crystallization treatment to maximize transistor performance, while memory areas receive modified re-crystallization conditions (lower temperature, different duration) to prevent dislocation defects and maintain stability. This spatial differentiation of processing parameters resolves the contradiction between performance enhancement and defect prevention.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent modifies re-crystallization parameters (temperature, duration, atmospheric conditions) specifically for memory areas to prevent dislocation defect formation. By adjusting these physical parameters, the process maintains the beneficial strain effects while avoiding the harmful crystalline defects that would otherwise compromise memory stability.

Inventive Principle:
Principle #35Parameter changes

2Speed

If channel length is reduced to enhance operating speed, then performance is improved, but short channel effects and controllability issues arise

Engineering Contradiction:
Improveoperating speedVSAvoidchannel controllability
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent modifies the re-crystallization process parameters to control the crystalline structure and dopant distribution in the channel region. By optimizing temperature, duration, and atmospheric conditions, the process maintains sharp doping profiles and proper crystalline orientation even in scaled devices, thereby preserving channel controllability despite reduced channel length.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances transistor performance in speed-critical regions while maintaining stability in memory areas, allowing for increased strain without yield loss or operational instability, thus improving overall device performance.

Implementation Method 1

performing a first amorphization process for first N-channel transistors of a first device region of a semiconductor device

Methodology Applied
Scientific EffectAmorphization: Phase Change

Implementation Method 2

annealing the first and second P-channel transistors and N-channel transistors in the presence of a material layer formed above the first device region so as to re-crystallize the first N-channel transistors in a strained state

Methodology Applied
Scientific EffectAnnealing: Annealing

Implementation Method 3

using stress memorization techniques and tilted amorphization to position defects away from critical areas

Methodology Applied
Scientific EffectStress memorization: Elasticity

Implementation Method 4

performing a second amorphization process for second N-channel transistors of a memory device region, while masking the first device region, wherein the second amorphization process comprises an implantation step using a tilt angle for introducing an implantation species

Methodology Applied
Scientific EffectIon implantation: Ion Implantation

Implementation Method 5

optimizing crystallographic configurations for reduced lattice defects

Methodology Applied
Scientific EffectCrystallization: Crystallisation

Data Source

PatentUS7811876B2Reduction of memory instability by local adaptation of re-crystallization conditions in a cache area of a semiconductor device
Publication Date: 2010.10.12 GLOBALFOUNDRIES US INC
  • US7811876B2 patent drawing
  • US7811876B2 patent drawing
  • US7811876B2 patent drawing

AI summary

By appropriately locally controlling the conditions during a re-growth process in a memory region and a speed-critical device region, the creation of dislocation defects may be reduced in the memory region, thereby enhancing overall stability of respective memory cells. On the other hand, enhanced strain levels may be obtained in the speed-critical device region by performing an efficient amorphization process and re-crystallizing amorphized portions, for instance, in the presence of a rigid material to provide a desired high strain level.