Semiconductor Memory Device With Surrounding Conductive Layers

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Solution Overview

Problem

Current semiconductor memory devices face challenges in achieving high integration and efficient storage capacity due to limitations in memory cell arrangement and manufacturing processes, leading to issues with voltage breakdown and memory structure exposure during processing.

Innovation Solution

The semiconductor memory device configuration includes a memory cell array with memory blocks and subblocks arranged in a uniform pattern, using conductive layers and insulating layers to surround semiconductor layers, and a specific manufacturing method that forms memory structures after separating the sacrificing layer, preventing exposure and destruction during etching.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If memory structures are arranged in a uniform pattern with conductive layers surrounding semiconductor layers, then storage capacity and integration density are improved, but manufacturing complexity and risk of voltage breakdown increase

Engineering Contradiction:
Improvestorage capacityVSAvoidmanufacturing complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The memory device is divided into multiple memory blocks, each containing memory strings with semiconductor layers surrounded by conductive layers. This segmentation allows for modular manufacturing and reduces overall complexity while increasing storage capacity through systematic repetition of standardized units.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Conductive layers are nested around semiconductor layers to form cylindrical memory structures. This nested configuration enables three-dimensional integration, increasing storage density without proportionally increasing manufacturing complexity, as the same layering process is applied repeatedly.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Quantity of substance

If memory structures are arranged in a uniform pattern with conductive layers surrounding semiconductor layers, then integration density is improved, but risk of voltage breakdown during manufacturing increases

Engineering Contradiction:
Improveintegration densityVSAvoidvoltage breakdown risk
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

A sacrificial layer is introduced as an intermediary element during manufacturing. This sacrificial layer is positioned between adjacent memory structures to prevent voltage breakdown during the formation process. After the conductive layers are successfully formed, the sacrificial layer is removed, leaving the desired high-density structure without the temporary protection element.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If sacrificing layer is used to prevent voltage breakdown, then reliability is improved, but manufacturing process complexity increases

Engineering Contradiction:
Improvevoltage breakdown preventionVSAvoidmanufacturing process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The sacrificial layer is formed in advance before the conductive layers are deposited. This preliminary action ensures that voltage breakdown is prevented during the critical formation stage. The sacrificial layer is then removed in a subsequent step, leaving the final high-reliability structure. This approach separates the protection function from the final device structure.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The sacrificial layer is temporarily introduced to enable reliable manufacturing, then discarded after serving its protective function. This temporary element allows the main structure to be formed with high reliability, and its removal simplifies the final device while maintaining the benefits of the protective measure.

Inventive Principle:
Principle #34Discarding and recovering

Data Source

PatentUS10971515B2Semiconductor memory device
Publication Date: 2021.04.06 KIOXIA CORP
  • US10971515B2 patent drawing
  • US10971515B2 patent drawing
  • US10971515B2 patent drawing

AI summary

A semiconductor memory device includes: a first conductive layer and a first insulating layer extending in a first direction, these layers being arranged in a second direction intersecting the first direction; a first semiconductor layer opposed to the first conductive layer, and extending in a third direction intersecting the first and second directions; a second semiconductor layer opposed to the first conductive layer, extending in the third direction; a first contact electrode connected to the first semiconductor layer; and a second contact electrode connected to the second semiconductor layer. In a first cross section extending in the first and second directions, an entire outer peripheral surface of the first semiconductor layer is surrounded by the first conductive layer, and an outer peripheral surface of the second semiconductor layer is surrounded by the first conductive layer and the first insulating layer.