Semiconductor Package Metal Layer Interposer for EMI Shielding

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Solution Overview

Problem

Current semiconductor package technologies face challenges in achieving high integration density and reliability while maintaining a small size, often requiring complex processes and being prone to electromagnetic interference and manufacturing complexity.

Innovation Solution

The semiconductor package design includes a wiring board with flip-chip mounted semiconductor chips, a metal layer with a recessed portion for the second chip, and isolated ground interconnections to minimize interference and simplify manufacturing, featuring a package-on-package structure with reduced thickness and bonding wires.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If multiple semiconductor chips are integrated in a limited area to increase memory capacity, then high integration density is achieved, but manufacturing precision requirements increase and electromagnetic interference occurs

Engineering Contradiction:
Improveintegration densityVSAvoidwidth and space precision
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The patent transitions from planar integration to three-dimensional stacking by placing a second semiconductor chip above a first semiconductor chip, separated by a metal layer. This vertical arrangement achieves high integration density without requiring extremely precise lateral positioning, thereby resolving the contradiction between integration density and manufacturing precision requirements

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent divides the package into multiple stacked layers (first semiconductor chip, metal layer, second semiconductor chip) with each layer serving specific functions. This segmentation allows independent optimization of each layer and reduces the overall precision requirements compared to monolithic high-density integration

Inventive Principle:
Principle #1Segmentation

2Quantity of substance

If multiple semiconductor chips are integrated to increase capacity, then memory capacity increases, but electromagnetic interference between chips occurs

Engineering Contradiction:
Improvememory capacityVSAvoidelectromagnetic interference
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

A metal layer is introduced as an intermediary between the first and second semiconductor chips. This metal layer serves as a shielding barrier that blocks electromagnetic interference between the chips while allowing the package to maintain high integration capacity through vertical stacking

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The harmful electromagnetic interference is extracted and blocked by the metal layer positioned between the semiconductor chips. The metal layer specifically targets and removes the electromagnetic interference problem while preserving the beneficial high-capacity integration

Inventive Principle:
Principle #2Taking out (Extraction)

3Quantity of substance

If complex integration techniques are used to achieve high capacity, then memory capacity increases, but device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improvememory capacityVSAvoidprocess complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

By moving to three-dimensional stacking architecture, the patent achieves high capacity with simpler processes compared to planar high-density integration. The vertical arrangement naturally separates signal paths and reduces cross-talk, simplifying the overall device design and manufacturing

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Length of stationary object

If three-dimensional stacked structure is used to reduce package thickness, then package size decreases, but manufacturing precision requirements increase

Engineering Contradiction:
Improvepackage thicknessVSAvoidalignment precision
Core Design Contradiction:
Length of stationary objectVSManufacturing precision

Solution Approach 1:

The metal layer is designed with selective width characteristics - wider than the first semiconductor chip in some regions and providing specific coverage in others. This local variation in metal layer dimensions optimizes both the shielding effectiveness and the alignment tolerance, allowing thickness reduction without excessive precision requirements

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS9390992B2Semiconductor packages including a metal layer between first and second semiconductor chips
Publication Date: 2016.07.12 SAMSUNG ELECTRONICS CO LTD
  • US9390992B2 patent drawing
  • US9390992B2 patent drawing
  • US9390992B2 patent drawing

AI summary

Semiconductor packages are provided. A semiconductor package may include a wiring board and a first semiconductor chip on the wiring board. Moreover, the semiconductor package may include a metal layer on the first semiconductor chip and a second semiconductor chip on the metal layer. The metal layer may be between the first and second semiconductor chips.