Semiconductor Micro Battery Solar Cell Integration

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Solution Overview

Problem

The integration of micro battery cells with solar cells in semiconductor structures poses challenges in miniaturization and power supply for compact consumer electronic devices, as existing technologies lack efficient methods for coupling these components effectively.

Innovation Solution

A semiconductor fabricating process that forms a micro battery cell on a substrate and couples it with a solar charger, utilizing anode and cathode structures, electrolyte filling, and through-silicon-via connections to create a rechargeable battery assembly that can be charged by the solar cell.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If micro battery cells are integrated with solar cells in semiconductor structures, then miniaturization of power supplies is achieved, but efficient coupling methods between components are lacking

Engineering Contradiction:
Improvepower supply sizeVSAvoidcoupling method efficiency
Core Design Contradiction:
Volume of moving objectVSEase of manufacture

Solution Approach 1:

The invention divides the power supply system into separate functional modules: micro battery cell (anode, cathode, electrolyte) and solar cell, which are fabricated independently on separate substrates and then coupled together. This segmentation allows each component to be optimized independently while maintaining compact integration through the coupling structure.

Inventive Principle:
Principle #1Segmentation

2Reliability

If micro battery cells are formed on semiconductor substrate with through-silicon-via connections, then reliable electrical coupling is achieved, but manufacturing process complexity increases

Engineering Contradiction:
Improveelectrical coupling reliabilityVSAvoidmanufacturing process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The through-silicon-via connections and bonding pads are fabricated and positioned in advance during the micro battery cell manufacturing process, before coupling with the solar cell. This preliminary preparation of electrical connection structures ensures reliable coupling while streamlining the overall manufacturing process by avoiding complex post-assembly operations.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the creation of compact, rechargeable battery assemblies that efficiently harness solar energy for powering microelectronic systems, addressing the need for miniaturized power supplies in consumer electronics.

Implementation Method 1

a solar charger and a micro battery cell, wherein the micro battery cell is formed on a semiconductor substrate and the solar charger is coupled to the micro battery cell

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Data Source

PatentUS9444398B2Semiconductor structure and fabricating process for the same
Publication Date: 2016.09.13 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US9444398B2 patent drawing
  • US9444398B2 patent drawing
  • US9444398B2 patent drawing

AI summary

A semiconductor structure and a fabricating process for the same are provided. The semiconductor structure includes a micro battery cell coupled to a solar cell by a semiconductor fabricating process.