Semiconductor Module Internal Controller for Operating Characteristic Adjustment

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Solution Overview

Problem

Semiconductor modules that internally generate PWM signals require a microprocessor or PWM signal source, limiting their size reduction and making it difficult to change operating characteristics without external communication and trigger signals, necessitating additional terminals.

Innovation Solution

A semiconductor module with an internal controller that receives data and trigger signals from an external controller, storing and transferring set values to a control circuit to change operating characteristics, eliminating the need for dedicated terminals by integrating communication within existing standards.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a semiconductor module internally generates a PWM signal using a microprocessor or PWM signal source, then the operating characteristics can be changed, but the module size increases and additional terminals are required

Engineering Contradiction:
Improvechangeability of operating characteristicsVSAvoidmodule size
Core Design Contradiction:
Adaptability or versatilityVSVolume of moving object

Solution Approach 1:

The patent extracts the microprocessor and PWM signal source from the semiconductor module, placing them in an external controller instead. This eliminates the need for internal control components while maintaining the ability to change operating characteristics through external programming, thereby reducing module size while preserving adaptability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The external controller serves multiple functions: it generates PWM signals, controls the semiconductor module operation, and enables changes in operating characteristics through programmable instructions. This multi-functional approach eliminates the need for dedicated internal control components in the semiconductor module.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If a semiconductor module internally generates a PWM signal using a microprocessor or PWM signal source, then the operating characteristics can be changed, but additional terminals are required for communication

Engineering Contradiction:
Improvechangeability of operating characteristicsVSAvoidnumber of terminals
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The external controller integrates multiple control functions including PWM generation, operating characteristic configuration, and timing control into a single device. This consolidation eliminates the need for separate dedicated terminals for each control function, reducing overall terminal count while maintaining full control capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent combines the functions of operating characteristic setting and trigger signal generation into a single communication interface between the external controller and the semiconductor module. This merging of functions reduces the number of required terminals while maintaining the ability to change operating characteristics.

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If a semiconductor module uses an internal controller to change operating characteristics, then adaptability is improved, but the module size increases

Engineering Contradiction:
Improvechangeability of operating characteristicsVSAvoidmodule area
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

The internal controller is extracted from the semiconductor module and relocated to an external controller. This extraction removes the area occupation of control components from the module while preserving the adaptability function through external programming capability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The control functionality is copied to an external controller, allowing the semiconductor module to maintain its simple, compact structure while still achieving operating characteristic changes through the external controller's programmed instructions.

Inventive Principle:
Principle #26Copying

Data Source

PatentUS10998902B2Semiconductor module and semiconductor package
Publication Date: 2021.05.04 MITSUBISHI ELECTRIC CORP
  • US10998902B2 patent drawing
  • US10998902B2 patent drawing
  • US10998902B2 patent drawing

AI summary

A semiconductor module includes: a control circuit for controlling first and second transistors operating complementarily; and an internal controller receiving a data signal including a set value of an operating characteristic from an external controller to store the data signal in a memory and then transferring the set value of the operating characteristic to the control circuit. The data signal is sent to the internal controller in the order of the set value of the operating characteristic and a specific trigger value. The internal controller transfers the set value of the operating characteristic to the control circuit in timed relation to writing of the specific trigger value into the memory. The control circuit includes first and second drivers. The control circuit changes settings of the first and second drivers to thereby change the operating characteristic of the semiconductor module.