Flexible Substrate Semiconductor Module for Chip Isolation Shielding

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Solution Overview

Problem

Laminated memory semiconductor modules exhibit low isolation characteristics due to short distances between semiconductor chips, which affects their performance.

Innovation Solution

A semiconductor module design featuring a flexible second substrate with an interstice formation portion overlapping the first substrate, where a first semiconductor chip is partially located in the interstice and a second semiconductor chip is positioned on the opposite side, with conductive layers providing a reference potential to enhance isolation by creating a shielding effect.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If semiconductor chips are laminated with short distances between them, then the module size is reduced and integration density is improved, but the isolation characteristics between chips deteriorate

Engineering Contradiction:
Improvemodule sizeVSAvoidisolation characteristics
Core Design Contradiction:
Volume of moving objectVSObject-affected harmful factors

Solution Approach 1:

A flexible substrate with conductive layers is introduced as an intermediary between the first and second semiconductor chips. The conductive layers form a shielding structure that mediates the electromagnetic interaction between chips, reducing crosstalk while allowing the chips to maintain short distances for compact integration.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The flexible substrate incorporates conductive layers with specific patterns and configurations in different regions. The conductive layers are strategically positioned to provide enhanced shielding in areas where electromagnetic interference is most significant, while maintaining appropriate isolation characteristics in other regions.

Inventive Principle:
Principle #3Local quality

2Object-affected harmful factors

If a flexible substrate with conductive layers is introduced to improve isolation, then the shielding effect is enhanced, but the device complexity increases

Engineering Contradiction:
Improveisolation characteristicsVSAvoidstructure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The flexible substrate serves multiple functions simultaneously: it provides mechanical support for the semiconductor chips, establishes electrical connections through the conductive layers, and creates electromagnetic shielding between chips. This multi-functionality reduces the need for separate components and minimizes overall device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The conductive layers are integrated directly into the flexible substrate structure, merging the shielding function with the interconnection function. This consolidation eliminates the need for separate shielding structures and simplifies the overall device architecture while maintaining effective isolation characteristics.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration mitigates the reduction in isolation characteristics by creating a shielding effect that weakens electrical coupling between semiconductor chips, improving the module's performance and stability.

Implementation Method 1

the second substrate has a first conductive layer supplied with a reference potential, and in the plan view, at least part of the first conductive layer overlaps with the first semiconductor chip and the second semiconductor chip

Methodology Applied
Scientific EffectElectrical shielding: Faraday Cage

Data Source

PatentUS20250022818A1Semiconductor module
Publication Date: 2025.01.16 MURATA MFG CO LTD
  • US20250022818A1 patent drawing
  • US20250022818A1 patent drawing
  • US20250022818A1 patent drawing

AI summary

A semiconductor module includes: a first substrate having a main surface; a second substrate having flexibility and including a connection portion connected to the first substrate and an interstice formation portion overlapping with the first substrate in a plan view of the main surface seen in a direction perpendicular to the main surface and forming an interstice between the second substrate and the first substrate; a first semiconductor chip provided in the interstice at least partially; and a second semiconductor chip provided at an opposite side of the second substrate from an interstice side, the second substrate has a first conductive layer supplied with a reference potential, and in the plan view, at least part of the first conductive layer overlaps with the first semiconductor chip and the second semiconductor chip.