Semiconductor Nitride Etching Composition With Low-Particle Oxide Protection

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Solution Overview

Problem

Current etching processes for semiconductor manufacturing face challenges in selectively removing nitride films while minimizing oxide film etching rates, often resulting in decreased etch selectivity and particle generation, which can affect device characteristics.

Innovation Solution

A composition comprising a first inorganic acid, a specific additive represented by Chemical Formula 1, and a solvent, along with a silane inorganic acid salt, is used to selectively etch nitride films with respect to oxide films, controlling the etching process temperature between 50°C to 300°C to enhance selectivity and prevent particle generation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If phosphoric acid is used to etch nitride films, then the nitride film removal is effective, but the etch selectivity between nitride film and oxide film decreases

Engineering Contradiction:
Improvenitride film removal efficiencyVSAvoidetch selectivity
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent changes the chemical parameters of the etching composition by adding specific additives (silane compounds, organic acids, or chelating agents) to phosphoric acid. These parameter changes modify the etching mechanism to achieve high selectivity for nitride films while protecting oxide films, resolving the contradiction between removal efficiency and selectivity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite etching composition by combining phosphoric acid with specific additives (silane compounds, organic acids, or chelating agents). This composite formulation enables selective etching of nitride films while minimizing oxide film etching, simultaneously achieving effective removal and high selectivity.

Inventive Principle:
Principle #40Composite materials

2Manufacturing precision

If deionized water is added to prevent etch rate decrease, then oxide film protection is improved, but process stability deteriorates due to sensitivity to water amount variations

Engineering Contradiction:
Improveoxide film protectionVSAvoidprocess stability
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent replaces the fragile deionized water component with more stable chemical additives (silane compounds, organic acids, or chelating agents) that provide oxide film protection without the sensitivity to concentration variations, improving process reliability while maintaining protection effectiveness.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent modifies the composition parameters by introducing additives with different chemical properties that provide oxide film protection through mechanisms other than simple dilution, making the process less sensitive to minor composition variations and improving stability.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If silicic acid or silicic acid salt is used in etching composition, then etching performance is enhanced, but particle generation occurs that adversely affects substrate

Engineering Contradiction:
Improveetching performanceVSAvoidparticle generation
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent extracts and removes the harmful silicic acid/silicic acid salt components from the etching composition, replacing them with alternative additives (silane compounds, organic acids, or chelating agents) that provide similar etching enhancement without generating particles that could contaminate the substrate.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces problematic silicic acid-based additives with alternative substances that achieve etching enhancement through different chemical mechanisms, eliminating particle generation while maintaining productivity.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves high etch selectivity for nitride films over oxide films, allowing for precise control of effective field oxide height and preventing damage to oxide films, thereby improving semiconductor device characteristics and process stability.

Implementation Method 1

a composition for etching, comprising a first inorganic acid, a first additive represented by Chemical Formula 1, and a solvent

Methodology Applied
Scientific EffectChemical etching: Chemical Bonding

Implementation Method 2

controlling the etching process temperature between 50°C to 300°C to enhance selectivity and prevent particle generation

Methodology Applied
Scientific EffectThermal control: Heating

Data Source

PatentUS12012525B2Composition for etching and manufacturing method of semiconductor device using the same
Publication Date: 2024.06.18 SOULBRAIN CO LTD
  • US12012525B2 patent drawing
  • US12012525B2 patent drawing
  • US12012525B2 patent drawing

AI summary

The present invention relates to a composition for etching, comprising a first inorganic acid, a first additive represented by Chemical Formula 1, and a solvent.The composition for etching is a high-selectivity composition that can selectively remove a nitride film while minimizing the etch rate of an oxide film, and which does not have problems such as particle generation, which adversely affect the device characteristics.