Semiconductor Temperature Detection via Optical Fiber Mediator

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Solution Overview

Problem

Conventional semiconductor devices with integrated temperature detecting elements for wide gap semiconductor elements face challenges such as increased device area, cost, and assembly complexity, and the conventional temperature detecting elements like photodiodes become unusable at high temperatures above 200°C.

Innovation Solution

A semiconductor device configuration that includes a wide gap semiconductor element, a current detecting portion, an optical fiber, and a photodiode, where the photodiode receives emitted light through the optical fiber to generate an output current proportional to the light emission intensity and operating current, allowing temperature detection without being integrally formed with the semiconductor element, thus reducing device area and improving assemblability and reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a temperature detecting element is formed inside the semiconductor device together with a power semiconductor element, then temperature detection function is achieved, but device area increases and cost increases

Engineering Contradiction:
Improvetemperature detection functionVSAvoiddevice area
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

An optical fiber is introduced as an intermediary to transmit light signals between the wide gap semiconductor element and the external photodiode. This allows temperature detection without integrating the detecting element inside the device, thereby reducing device area while maintaining the temperature detection function.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If a temperature detecting element is formed inside the semiconductor device together with a power semiconductor element, then temperature detection function is achieved, but wire bonding process complexity increases

Engineering Contradiction:
Improvetemperature detection functionVSAvoidwire bonding process
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The optical fiber serves as a mediator that eliminates the need for complex wire bonding processes. Light signals can be transmitted through the optical fiber without requiring electrical connections, thereby simplifying the assembly process and reducing device complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Temperature

If a conventional photodiode is used as temperature detecting element in wide gap semiconductor element operated at 200°C or higher, then temperature detection is attempted, but the photodiode does not operate and becomes unusable

Engineering Contradiction:
Improveoperating temperatureVSAvoidphotodiode operation
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The optical fiber acts as an intermediary that allows the photodiode to be positioned outside the high-temperature environment. The wide gap semiconductor element emits light at high temperatures, which is transmitted through the optical fiber to the photodiode, enabling temperature detection without exposing the photodiode to temperatures above its operational limit.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The conventional direct electrical contact method is replaced with an optical detection system. Instead of using a photodiode that directly contacts the high-temperature semiconductor element, the system uses light emission and optical fiber transmission to indirectly detect temperature, thereby protecting the photodiode from high-temperature damage.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables normal operation of the temperature detecting function for wide gap semiconductor elements, reduces costs, improves assemblability, and allows temperature detection even at high operating temperatures above 200°C by using the photodiode effectively with the optical fiber to measure output current.

Implementation Method 1

The semiconductor device is formed of a wide gap semiconductor material having light-emitting property to emit light during operation

Methodology Applied
Scientific EffectLight emission: Electroluminescence

Implementation Method 2

Emitted light during operation of the semiconductor element is incident on the optical fiber. The photodiode receives the emitted light obtained by propagation through the optical fiber

Methodology Applied
Scientific EffectLight propagation: Optical Fibre

Implementation Method 3

The photodiode generates an output current corresponding to a light emission intensity of the emitted light received through the optical fiber

Methodology Applied
Scientific EffectPhotoelectric conversion: Photoelectric Effect

Data Source

PatentUS9627571B2Semiconductor device
Publication Date: 2017.04.18 MITSUBISHI ELECTRIC CORP
  • US9627571B2 patent drawing
  • US9627571B2 patent drawing
  • US9627571B2 patent drawing

AI summary

An optical fiber is provided between a photodiode and a semiconductor active portion of a wide gap semiconductor element forming portion such that emitted light at the time of light emission of the semiconductor active portion of the wide gap semiconductor element forming portion is incident from an incident surface of the optical fiber, and is received from an emitting surface to the photodiode through the optical fiber. Specifically, the incident surface of the optical fiber is arranged so as to be opposed to a side surface portion of the wide gap semiconductor element forming portion, so that the emitted light at the time of light emission of the wide gap semiconductor element is incident on the incident surface.