Semiconductor Device Overvoltage Protection Circuit

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Solution Overview

Problem

Existing semiconductor devices face challenges in protecting load circuits from overvoltage while maintaining steady electrical power supply, particularly in vehicle-mounted applications, where they must operate under varying voltage conditions from 3.9 V to 40 V, and increasing the size of circuitry to achieve this protection is undesirable.

Innovation Solution

A semiconductor device incorporating an N-channel MOS transistor and a control voltage generation circuit that clips the gate voltage of the N-channel MOS transistor to a predetermined level, combined with a P-channel MOS transistor and a current mirror circuit to manage power supply voltage, along with an overvoltage detection and delay circuit to prevent overvoltage propagation to the load circuit.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a protection circuit is added to protect the load circuit from overvoltage, then the reliability is improved, but the device complexity increases

Engineering Contradiction:
Improveprotection from overvoltageVSAvoidcircuit size
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the overvoltage protection function with the existing power supply voltage management circuitry. The N-channel MOS transistor and control voltage generation circuit are integrated into the power supply system, allowing the same circuit structure to perform both power supply control and overvoltage protection functions, thereby avoiding additional circuit complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The control voltage generation circuit serves multiple purposes: it controls the power supply voltage to the load circuit and simultaneously provides overvoltage protection. By making the circuit multi-functional, the patent avoids adding separate protection circuits, thus maintaining simplicity while improving reliability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If the circuit is designed to operate under varying voltage conditions (3.9 V to 40 V), then the adaptability is improved, but the device complexity increases

Engineering Contradiction:
Improvevoltage range operationVSAvoidcircuit design
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent uses parameter changes to achieve wide voltage range operation. The N-channel MOS transistor's gate voltage is controlled by a control voltage generation circuit that adjusts the transistor's on-resistance based on the input voltage level. This allows the circuit to adapt to varying voltage conditions (3.9V to 40V) by dynamically changing the electrical parameters of the MOS transistor rather than using complex switching circuits.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If a step-down circuit is used to operate low-voltage circuit on high voltage, then the adaptability is improved, but the loss of energy increases

Engineering Contradiction:
Improvevoltage operation capabilityVSAvoidpower consumption
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The patent employs dynamic control of the N-channel MOS transistor to minimize energy loss. Instead of using a static step-down circuit with fixed voltage conversion, the MOS transistor's on-resistance is dynamically adjusted based on the input voltage conditions. This dynamic adaptation allows the circuit to operate efficiently across a wide voltage range without the continuous energy loss associated with traditional step-down converters.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively protects the load circuit from overvoltage while maintaining a steady power supply, suppressing the increase in circuit size and preventing instantaneous power interruption due to noise or voltage fluctuations.

Implementation Method 1

an N-channel MOS transistor that controls a supply of a power supply voltage in accordance with a control voltage

Methodology Applied
Scientific EffectMOS transistor operation:

Implementation Method 2

a control voltage generation circuit that clips the gate voltage of the N-channel MOS transistor at a control voltage not higher than a predetermined voltage

Methodology Applied
Scientific EffectVoltage clipping:

Implementation Method 3

a P-channel MOS transistor and a current mirror circuit to manage power supply voltage

Methodology Applied
Scientific EffectCurrent mirror effect:

Implementation Method 4

an overvoltage detection and delay circuit to prevent overvoltage propagation to the load circuit

Methodology Applied
Scientific EffectOvervoltage detection:

Data Source

PatentUS9325168B2Semiconductor device
Publication Date: 2016.04.26 RENESAS ELECTRONICS CORP
  • US9325168B2 patent drawing
  • US9325168B2 patent drawing
  • US9325168B2 patent drawing

AI summary

Disclosed is a semiconductor device that includes an N-channel MOS transistor and a control voltage generation circuit. The N-channel MOS transistor controls the supply of a power supply voltage obtained by stepping down a DC voltage. The control voltage generation circuit clips the gate voltage of the N-channel MOS transistor at a control voltage not higher than a predetermined voltage in accordance with the DC voltage.