Semiconductor Package Antenna Heat Dissipation Lateral Integration

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Solution Overview

Problem

The semiconductor industry faces challenges in reducing the thickness of semiconductor packages while effectively integrating heat dissipation structures to manage the heat generated by passive components and chips.

Innovation Solution

The integration of a heat dissipation structure with high thermal expansion materials like copper or aluminum, combined with thermal paste layers and redistribution layers, alongside an antenna design that includes air cavities to minimize thickness and enhance thermal and signal performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a heat dissipation structure is integrated into the semiconductor package, then heat dissipation performance is improved, but package thickness increases

Engineering Contradiction:
Improveheat dissipation performanceVSAvoidpackage thickness
Core Design Contradiction:
TemperatureVSLength of stationary object

Solution Approach 1:

The patent transitions from vertical stacking (z-dimension) to lateral integration (x-y plane) by placing the antenna and heat dissipation structure side-by-side on the same substrate layer. This dimensional reconfiguration allows both components to coexist without increasing package thickness, as they occupy different lateral spaces rather than stacking vertically.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent merges the antenna structure with the heat dissipation structure by integrating both functions into a unified lateral layout on the substrate. The antenna element and heat dissipation features share the same packaging plane, combining multiple functions within the same lateral footprint without requiring additional vertical space.

Inventive Principle:
Principle #5Merging (Combining)

2Temperature

If high thermal expansion materials like copper or aluminum are used for heat dissipation, then heat dissipation capability is improved, but thermal stress and reliability issues arise

Engineering Contradiction:
Improveheat dissipation capabilityVSAvoidthermal stress resistance
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The patent applies different material properties to different regions: high thermal conductivity materials (copper or aluminum) are used specifically for heat dissipation structures where thermal management is critical, while the substrate and other components use materials with matched thermal expansion coefficients. This localized material selection optimizes heat dissipation in critical areas while minimizing thermal stress in other regions.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs composite material structures combining materials with different thermal properties. The heat dissipation structure uses high thermal conductivity materials (copper/aluminum) integrated with the substrate through intermediate layers or joint structures that accommodate thermal expansion differences, creating a composite system that achieves both heat dissipation performance and thermal stress resistance.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for improved heat dissipation and reduced package thickness, maintaining the performance of both the heat dissipation and antenna components within the semiconductor package.

Implementation Method 1

a first thermal paste layer disposed between the integrated circuit and the first redistribution layer and a second thermal paste layer disposed between the heat dissipation structure and the first redistribution layer

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

the heat dissipation structure is mounted on a second surface of the first RDL

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 3

heat dissipation structure with high thermal expansion materials like copper or aluminum

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 4

an antenna design that includes air cavities to minimize thickness and enhance thermal and signal performance

Methodology Applied
Scientific EffectElectromagnetic radiation: Electromagnetic Induction

Data Source

PatentUS10867882B2Semiconductor package, semiconductor device and method for packaging semiconductor device
Publication Date: 2020.12.15 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US10867882B2 patent drawing
  • US10867882B2 patent drawing
  • US10867882B2 patent drawing

AI summary

A semiconductor package, a semiconductor device and a method for packaging the semiconductor device are provided. A semiconductor package includes a first conductive wire layer with a first mounting area and a second mounting area, an integrated circuit (IC), a radiation fin structure and an antenna. The first mounting area and the second mounting area do not overlap. The IC is disposed on a first surface of the first mounting area. The radiation fin structure is disposed on a second surface of the first mounting area. The antenna is disposed on the second mounting area.