Semiconductor Package Redistribution Layout for Pitch Compatibility

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Solution Overview

Problem

Existing semiconductor packages face challenges in standardization, miniaturization, and compatibility, which affect their operating speeds and electrical connections.

Innovation Solution

A semiconductor package is designed with a redistribution layer that includes multiple redistribution pads on one surface and a semiconductor chip on the opposing surface, along with conductive structures and external connection terminals, allowing for flexible pitch arrangements and improved electrical connections.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If bonding wires or bumps are used to electrically connect the semiconductor chip to the printed circuit board, then electrical connections are established, but the package size and complexity increase

Engineering Contradiction:
Improveelectrical connectionVSAvoidpackage structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts the bonding wire/bump connection function from the traditional PCB mounting approach and integrates it into the semiconductor chip itself through redistribution layers and conductive structures, eliminating the need for separate bonding components

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent merges the electrical connection function with the semiconductor chip structure by integrating redistribution layers, conductive structures, and external connection terminals directly onto the chip, combining multiple functions into a unified structure

Inventive Principle:
Principle #5Merging (Combining)

2Ease of operation

If the pitch of external connection terminals is increased for easier connection, then ease of operation improves, but the package area increases

Engineering Contradiction:
Improveconnection easeVSAvoidpackage area
Core Design Contradiction:
Ease of operationVSArea of moving object

Solution Approach 1:

The patent transitions from a two-dimensional pitch-based connection approach to a three-dimensional structure with redistribution layers at different heights, allowing terminals to be arranged in multiple layers and directions, thus achieving compact area with maintained connection ease

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent implements nested redistribution layers where multiple conductive patterns are stacked vertically, with each layer containing connection terminals that can be accessed from different directions, effectively nesting connection functions within a compact footprint

Inventive Principle:
Principle #7Nested doll (Nesting)

3Productivity

If the pitch of redistribution pads is decreased for higher integration, then productivity increases, but manufacturing precision requirements increase

Engineering Contradiction:
Improveintegration densityVSAvoidpad pitch control
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent segments the redistribution function into multiple discrete layers, with each layer handling specific routing and connection tasks. This segmentation allows each layer to be manufactured with relaxed precision requirements while achieving high overall integration through vertical stacking

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces intermediate redistribution layers that act as mediators between the chip pads and external terminals. These intermediate layers provide transition zones where signal routing can be redistributed with larger pitch requirements, reducing the precision burden on critical connection points

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS20250132263A1Semiconductor Package And Method Of Fabricating The Same
Publication Date: 2025.04.24 SAMSUNG ELECTRONICS CO LTD
  • US20250132263A1 patent drawing
  • US20250132263A1 patent drawing
  • US20250132263A1 patent drawing

AI summary

A semiconductor package includes a redistribution layer having a first surface and a second surface opposite to each other, the redistribution layer including a plurality of first redistribution pads on the first surface, a semiconductor chip on the second surface of the redistribution layer, an active surface of the semiconductor chip facing the redistribution layer, a plurality of conductive structures on the second surface of the redistribution layer, the plurality of conductive structures being spaced apart from the semiconductor chip, and a plurality of external connection terminals on and coupled to the conductive structures, the plurality of first redistribution pads have a pitch smaller than a pitch of the plurality of external connection terminals.