Semiconductor Package with Segmented Redistribution Layers

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current semiconductor packaging technologies, such as fan-in and fan-out packages, face challenges in optimizing signal and power characteristics, particularly in high-specification smart electronic devices, where traditional structures struggle to efficiently manage the distribution of I/O terminals and thermal management, leading to spatial limitations and thermal issues.

Innovation Solution

A semiconductor package design featuring a connection structure with redistribution layers, where semiconductor chips and passive components are optimally arranged to create distinct regions for power, ground, and signal patterns, allowing for efficient signal and power distribution and improved thermal management through a frame with integrated wiring layers and stopper layers for heat radiation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional fan-in or fan-out package structures are used, then manufacturing is simpler, but signal and power characteristics are not optimized and spatial limitations occur

Engineering Contradiction:
Improvesignal and power characteristicsVSAvoidpackage structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The package structure is divided into distinct regions: a first region with semiconductor chips, a second region with passive components, and a third region as a fan-out area. The connection structure is segmented into multiple redistribution layers (first, second, and third redistribution layers) that independently manage power, ground, and signal distributions. This segmentation allows optimized signal and power characteristics in each region while maintaining overall package functionality.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from traditional two-dimensional planar arrangements to a three-dimensional stacked configuration with multiple redistribution layers at different heights. The first redistribution layer is disposed at a first height, the second redistribution layer at a second height, and the third redistribution layer at a third height, creating vertical dimensionality that improves signal and power characteristics while managing spatial constraints.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If more I/O terminals are distributed to satisfy high specifications, then device performance increases, but thermal management becomes more difficult and spatial constraints worsen

Engineering Contradiction:
ImproveI/O terminal distribution capabilityVSAvoidthermal management
Core Design Contradiction:
Adaptability or versatilityVSTemperature

Solution Approach 1:

Different regions of the package are assigned different functional qualities: the first region is optimized for semiconductor chip mounting with appropriate signal routing, the second region is dedicated to passive components with power and ground distribution optimized for that location, and the third region provides fan-out capability. This local optimization allows high I/O terminal distribution while managing thermal characteristics in each specific area.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The connection structure acts as an intermediary between the semiconductor chips and the external environment, with multiple redistribution layers serving as intermediate connection stages. These intermediary layers provide pathways for signal, power, and ground connections while enabling thermal management through distributed connection points and optimized routing paths that reduce heat concentration.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of manufacture

If signal patterns are routed through the same region as power patterns, then routing is simpler, but signal integrity deteriorates

Engineering Contradiction:
Improverouting simplicityVSAvoidsignal integrity
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The redistribution layers are segmented into distinct functional zones: power patterns are routed through regions optimized for power distribution, ground patterns through regions optimized for grounding, and signal patterns through regions optimized for signal integrity. This segmentation prevents signal patterns from being routed through regions dominated by power patterns, maintaining signal integrity while keeping the manufacturing process manageable through systematic routing guidelines.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS10840228B2Semiconductor package
Publication Date: 2020.11.17 SAMSUNG ELECTRO MECHANICS CO LTD
  • US10840228B2 patent drawing
  • US10840228B2 patent drawing
  • US10840228B2 patent drawing

AI summary

A semiconductor package includes a first connection structure having a first surface and a second surface and including one or more first redistribution layers, a first semiconductor chip disposed on the first surface, a second semiconductor chip disposed on the second surface, a third semiconductor chip disposed on the second surface, and at least one first passive component disposed between the second and third semiconductor chips on the second surface. The first connection structure may include a first region including a region overlapping the first passive component, and a second region including regions respectively overlapping at least portions of the second and third semiconductor chips, when viewed from above. The first region may be disposed between second regions. The first redistribution may include at least one of a power pattern and a ground pattern in the first region and include a signal pattern in the second region.