Semiconductor Package Thermoelectrics for Heat Recovery and Cooling

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Solution Overview

Problem

As semiconductor components become increasingly integrated, heat dissipation becomes a significant challenge, affecting thermal stability and efficiency.

Innovation Solution

Integration of thermoelectric (TE) components as both thermoelectric generators (TEGs) and thermoelectric coolers (TECs) within semiconductor packages to manage heat dissipation and temperature control, utilizing the Seebeck and Peltier effects for power generation and heat transfer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If minimum feature size is reduced to increase integration density, then more components can be integrated into a given area, but heat dissipation becomes more difficult

Engineering Contradiction:
Improveintegration densityVSAvoidheat dissipation
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The patent transitions from two-dimensional planar heat dissipation to three-dimensional vertical heat dissipation by extending heat dissipation fins upward from the substrate surface, creating a multi-layered thermal management structure that addresses heat dissipation challenges in high-density integrated circuits

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent employs a foam-like substrate structure with porous characteristics that provides both mechanical support and enhanced thermal conduction pathways, allowing heat to be efficiently transported from dense circuit regions to the heat dissipation fins while maintaining structural integrity

Inventive Principle:
Principle #31Porous materials

2Productivity

If integration density is increased, then more components are packed into a given area, but thermal stability deteriorates

Engineering Contradiction:
Improveintegration densityVSAvoidthermal stability
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The patent divides the heat dissipation function into multiple separate fins distributed across the substrate surface, with each fin serving as an independent heat dissipation element that can be optimized for specific thermal loads from underlying circuit components

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent utilizes a composite structure combining a foam-like substrate material with integrated heat dissipation fins, where the substrate provides mechanical support and the fins provide specialized thermal management functionality, creating a multi-material system that addresses both structural and thermal requirements

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances thermal management by generating electrical power from waste heat, reducing energy consumption, and maintaining temperature stability, thereby improving the reliability and efficiency of semiconductor operations.

Implementation Method 1

utilizing the Seebeck and Peltier effects for power generation and heat transfer

Methodology Applied
Scientific EffectSeebeck effect: Seebeck Effect

Implementation Method 2

utilizing the Seebeck and Peltier effects for power generation and heat transfer

Methodology Applied
Scientific EffectPeltier effect: Peltier Effect

Data Source

PatentUS20250331424A1Semiconductor packages with thermal structures
Publication Date: 2025.10.23 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20250331424A1 patent drawing
  • US20250331424A1 patent drawing
  • US20250331424A1 patent drawing

AI summary

A method includes forming a first thermoelectric component on a first die; forming a second thermoelectric component on a second die; and connecting the first die and the second die to an interposer, wherein connecting the first die and the second die to the interposer electrically couples the first thermoelectric component and the second thermoelectric component to the interposer.