Semiconductor Package Layout for Underfill Overflow Control

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Solution Overview

Problem

The integration of electronic IC and photonic IC in silicon photonics results in long transmission paths, which can lead to underfill overflow in small gaps, adversely affecting device performance.

Innovation Solution

A semiconductor device package design featuring a carrier with side-by-side components and a protective element with angled, differently protruding portions to manage underfill overflow, utilizing conductive connection elements for precise alignment and a protective material distribution to prevent component contact.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If the distance between electronic IC and photonic IC is reduced, then transmission path length is shortened, but underfill may overflow and adversely affect device performance

Engineering Contradiction:
Improvetransmission path lengthVSAvoiddevice performance
Core Design Contradiction:
Length of moving objectVSReliability

Solution Approach 1:

A protective element is introduced as an intermediary component between the electronic IC and photonic IC. This protective element extends from the space under one component toward the space under the other component, acting as a barrier that prevents underfill overflow from reaching and damaging the components, thereby enabling shorter distances without compromising reliability

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The protective element is positioned in advance to counteract the potential harmful effect of underfill overflow. By having the protective element already in place before underfill application, the system preemptively blocks the harmful action of underfill from reaching the components, allowing for reduced spacing while maintaining device performance

Inventive Principle:
Principle #9Preliminary anti-action

Data Source

PatentUS12525565B2Semiconductor device package and method of manufacturing the same
Publication Date: 2026.01.13 ADVANCED SEMICON ENG INC
  • US12525565B2 patent drawing
  • US12525565B2 patent drawing
  • US12525565B2 patent drawing

AI summary

A semiconductor device package and a method of manufacturing a semiconductor device package are provided. The semiconductor device package includes a carrier, a first component, a second component, and a protective element. The first component and the second component are arranged side by side in a first direction over the carrier. The protective element is disposed over a top surface of the carrier and extending from space under the first component toward a space under the second component. The protective element includes a first portion and a second portion protruded oppositely from edges of the first component by different distances, and the first portion and the second portion are arranged in a second direction angled with the first direction.