Semiconductor Packaging Structure with Conductive Post and Direct Bonding

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Solution Overview

Problem

Current semiconductor packaging structures are complex and hinder high-speed, small-volume interconnection between chips, with existing solutions either being costly due to high interposer costs or resulting in long transmission paths when using bridges for chip connections.

Innovation Solution

A packaging structure and method that eliminates the need for bridges by using a conductive post and strategically arranged bonding regions on chips to directly connect chips, optimizing the packaging structure for faster communication and reduced complexity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a silicon bridge is used to connect chips, then interconnection between chips is achieved, but the packaging structure becomes complex and transmission path is long

Engineering Contradiction:
Improveinterconnection between chipsVSAvoidpackaging structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates the silicon bridge component from the packaging structure. By directly bonding the second chip to the first chip's bonding region, the intermediary bridge is removed, simplifying the packaging structure while maintaining chip interconnection functionality

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent segments the chip interconnection function into direct bonding regions on each chip, eliminating the need for a separate bridge component. The first chip has a first bonding region for the chipset and a second bonding region for the second chip, enabling direct stacking and connection

Inventive Principle:
Principle #1Segmentation

2Reliability

If a silicon bridge is used to connect chips, then interconnection is achieved, but communication speed is reduced due to long transmission path

Engineering Contradiction:
Improveinterconnection between chipsVSAvoidcommunication speed between chips
Core Design Contradiction:
ReliabilityVSSpeed

Solution Approach 1:

By removing the silicon bridge from the interconnection path, the transmission distance between chips is significantly reduced. The direct bonding configuration eliminates the additional transmission path through the bridge, thereby improving communication speed

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent transitions from a lateral connection approach (using bridges) to a vertical stacking approach. The second chip is bonded directly to the first chip in the vertical dimension, shortening the transmission path and improving signal speed

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If an interposer is used to connect chips, then chip interconnection is achieved, but packaging cost increases

Engineering Contradiction:
Improvechip interconnectionVSAvoidpackaging cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent extracts and eliminates the interposer component from the packaging structure. By implementing direct chip-to-chip bonding through exposed bonding regions, the expensive interposer is removed, reducing overall packaging cost while maintaining interconnection functionality

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces expensive, complex interposer structures with simpler, more cost-effective direct bonding solutions. The bonding regions are designed to be self-contained on each chip, eliminating the need for costly intermediary substrates

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach simplifies the packaging structure, shortens transmission paths, and enhances communication speeds between chips, thereby improving overall packaging performance.

Implementation Method 1

a conductive post, arranged in the fourth bonding region, an end of the conductive post facing away from the second chip is bonded to the substrate

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 2

the first surface includes a first bonding region configured to bond to a chipset and a second bonding region configured to bond to a second chip

Methodology Applied
Scientific EffectAdhesion: Adhesive

Data Source

PatentUS20230352467A1Packaging structure and packaging method
Publication Date: 2023.11.02 SEMICON MFG INT (SHANGHAI) CORP
  • US20230352467A1 patent drawing
  • US20230352467A1 patent drawing
  • US20230352467A1 patent drawing

AI summary

This disclosure relates to a packaging structure and a packaging method. The structure includes: a substrate; a first chip, including a first surface and a second surface opposite to each other; a second chip, including a third surface, where the third surface includes a third bonding region bonded to the second bonding region, and a remaining region of the third surface is used as a fourth bonding region; a conductive post, arranged in the fourth bonding region; and a chipset, bonded to the first bonding region of the first chip, where the second bonding region is exposed from a projection of the chipset on the first chip. The chipset includes one or more third chips stacked along a longitudinal direction, adjacent third chips along the longitudinal direction are electrically connected, and the third chip adjacent to the first chip is electrically connected to the first chip.