Semiconductor Parameter Setting Using Neural Networks to Minimize PDP
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Solution Overview
Problem
The existing method for finding optimal manufacturing parameters for high-performance and low-power transistors is time-consuming and costly due to the need for repeated wafer manufacturing and feedback loops, which significantly increases research and development costs.
Innovation Solution
A method using a neural network model to predict power and delay of semiconductors based on input manufacturing parameters, employing a gradient descent method to minimize power delay products (PDP) while ensuring parameters stay within a controllable range, and classifying parameters by sensitivity to optimize performance.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Manufacturing precision
If repeated wafer manufacturing with feedback loops is performed to find optimal manufacturing parameters, then manufacturing precision is improved, but loss of time and cost increase significantly
Solution Approach 1:
The patent performs preliminary actions by collecting manufacturing parameter data and electrical performance data from previous wafers, and training a neural network model in advance to establish a predictive relationship between manufacturing parameters and electrical performance. This pre-trained model can then quickly predict optimal parameters without requiring repeated actual wafer manufacturing and feedback loops, thus resolving the contradiction between manufacturing precision and time loss.
2Manufacturing precision
If repeated wafer manufacturing with feedback loops is performed to find optimal manufacturing parameters, then manufacturing precision is improved, but loss of time and cost increase significantly
Solution Approach 1:
The patent creates a virtual copy of the manufacturing process by training a neural network model that replicates the relationship between manufacturing parameters and electrical performance based on historical data. This digital twin or virtual model allows for prediction and optimization without requiring repeated physical wafer manufacturing, thereby maintaining manufacturing precision while significantly reducing the time and cost associated with physical experimentation and feedback loops.
3Productivity
If a neural network model is used to predict power and delay, then productivity is improved, but device complexity increases
Solution Approach 1:
The patent applies parameter changes by taking the logarithm of manufacturing parameters before inputting them to the neural network model. This transformation simplifies the input data distribution and improves the convergence and prediction accuracy of the model. Additionally, the model is trained to predict specific electrical performance parameters (power and delay) directly, which are critical for semiconductor optimization, thereby achieving high productivity through efficient parameter prediction while managing model complexity through appropriate data transformation.
Data Source
AI summary
A method for setting of a semiconductor manufacturing parameter according to an embodiment is a method performed in a computing device including one or more processors, and a memory for storing one or more programs executed by the one or more processors, the method including an operation of inputting manufacturing parameters for manufacturing a semiconductor to a neural network model and an operation of training the neural network model to predict at least one of power and delay of the semiconductor based on the input manufacturing parameters.


