Semiconductor Interconnect Pattern Layout for Stable Process Margins

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Solution Overview

Problem

The demand for miniaturization in semiconductor devices to enhance performance and integration leads to challenges in maintaining process margins due to variations in pitch and increased interconnection density, which degrades performance.

Innovation Solution

A semiconductor device design featuring alternating first and second pattern regions within a first interlayer dielectric, where both ends of the first pattern are concave and the second pattern is convex, with a method that includes forming a spacer layer and etching to create a uniform process environment and reduce pattern density by removing dummy patterns.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If miniaturization of elements and interconnections is implemented to increase degree of integration, then productivity and integration density are improved, but manufacturing precision deteriorates due to process margin degradation from pitch variations and increased interconnection density

Engineering Contradiction:
Improvedegree of integrationVSAvoidprocess margin
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent applies segmentation by dividing the interconnection structure into multiple layers (first ILD with first patterns, second ILD with second patterns). This layering allows each layer to be optimized independently for its specific function, enabling higher overall integration while maintaining manufacturing precision through controlled pitch variations within each segment.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from two-dimensional planar interconnections to three-dimensional stacked interconnections by adding vertical layers (first ILD and second ILD). This dimensional change increases the degree of integration by utilizing vertical space, while the alternating concave-convex pattern design maintains manufacturability by optimizing the projection footprint and reducing pitch variations in the planar direction.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If interconnection density is increased to enhance performance, then productivity is improved, but manufacturing precision deteriorates due to process margin degradation

Engineering Contradiction:
Improveinterconnection densityVSAvoidprocess margin
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent segments the high-density interconnection structure into multiple manageable layers with alternating patterns. Each layer has optimized pitch and spacing that can be manufactured with current process capabilities, while the cumulative effect across layers achieves the desired high interconnection density without sacrificing process margin in any single layer.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies local quality by creating alternating concave and convex patterns in different layers. This allows different regions of the interconnection structure to have locally optimized characteristics - some regions with higher density for performance-critical paths, and other regions with relaxed pitch for manufacturing robustness, thereby maintaining overall process margin while achieving high average density.

Inventive Principle:
Principle #3Local quality

3Manufacturing precision

If pitch variations are minimized to improve manufacturing precision, then manufacturing precision is improved, but device complexity increases due to the need for alternating concave-convex pattern regions

Engineering Contradiction:
Improvepitch variationVSAvoidpattern structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent employs asymmetry by creating alternating concave and convex patterns rather than using uniform symmetric shapes. This asymmetric design actually simplifies the manufacturing process by reducing pitch variations through the interlocking nature of the patterns, while the alternation provides a systematic regularity that prevents excessive complexity from arising.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent applies inversion by alternating between concave and convex patterns in adjacent layers. Instead of making all patterns the same shape, the inversion approach creates complementary shapes that fit together, which simplifies the overall pitch control and manufacturing precision while the systematic alternation keeps the device structure manageable and not overly complex.

Inventive Principle:
Principle #13The other way round (Inversion)

Data Source

PatentEP4113602B1Semiconductor device
Publication Date: 2024.04.10 SAMSUNG ELECTRONICS CO LTD
  • EP4113602B1 patent drawingFigure 1
  • EP4113602B1 patent drawingFigure 2A
  • EP4113602B1 patent drawingFigure 2B

AI summary

A semiconductor device includes a lower structure (LS), a first interlayer dielectric, ILD (110), on the lower structure (LS), first pattern regions (10) extending inside the first ILD (110) in a first direction (X), the first pattern regions (10) being spaced apart from each other in a second direction (Y) perpendicular to the first direction (X), each of the first pattern regions (10) including at least one first pattern, and both ends of the at least one first pattern in the first direction (X) being concave, and second pattern regions (20) extending inside the first ILD (110) in the first direction (X), the second pattern regions (20) being spaced apart from each other in the second direction (Y) and alternating with the first pattern regions (10) in the second direction (Y), and each of the second pattern regions (20) including at least one second pattern (112).