Semiconductor Protection Circuit for Battery Pack Reverse Charger

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Solution Overview

Problem

Existing semiconductor protection circuits for rechargeable secondary batteries fail to maintain stable output voltage when a reverse charger connection state occurs, leading to parasitic transistor operation and leak currents that can damage the battery monitoring IC.

Innovation Solution

Incorporating a leak detection circuit with a switch and pull-down resistor to detect and mitigate leak currents, ensuring the output voltage of the regulator remains within a predetermined range by connecting the pull-down resistor to the output terminal when a reverse charger connection is detected.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a reverse charger connection state occurs, then the voltage at terminal P- rises and a parasitic transistor operates, but this generates a leak current that causes the output voltage of the regulator to rise and may damage the battery monitoring IC

Engineering Contradiction:
Improveprotection against reverse charger connectionVSAvoidleak current
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The leak detection circuit proactively monitors for the presence of leak current before it can cause damage to the battery monitoring IC. When a reverse charger connection is detected and parasitic transistor operation begins, the circuit immediately activates the switch to connect the pull-down resistor, preventing the harmful voltage rise before it occurs.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The parasitic transistor, which initially causes harmful leak current, is converted into a useful detection mechanism. The leak current generated by parasitic transistor operation serves as a signal that triggers the protective response, transforming the harmful effect into a beneficial detection and protection mechanism.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Reliability

If the output voltage of the regulator rises due to leak current, then damage to the battery monitoring IC may occur, but adding protection circuitry increases device complexity

Engineering Contradiction:
Improveprotection of battery monitoring ICVSAvoidprotection circuit configuration
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The protection functionality is merged into the existing regulator circuit by integrating a leak detection circuit that shares the regulator's output terminal. The switch and pull-down resistor are combined with the regulator to form a unified protection system, eliminating the need for separate protection circuits and reducing overall device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The protection circuit serves itself by using the leak current generated during reverse charger connection as the trigger signal. The same parasitic transistor operation that creates the harmful effect also provides the detection signal, eliminating the need for external monitoring circuits and simplifying the overall system.

Inventive Principle:
Principle #25Self-service

3Stability of the object's composition

If a switch is connected to the output terminal of the regulator to mitigate leak current, then the output voltage stability is improved, but the device complexity increases due to additional components

Engineering Contradiction:
Improveoutput voltage stabilityVSAvoidswitch and pull-down resistor addition
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The protection circuit employs a dynamic switch that changes state based on the detection of reverse charger connection conditions. The switch is normally open and only closes when needed, allowing the circuit to adapt its configuration dynamically rather than requiring permanent additional components in the signal path.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The pull-down resistor acts as an intermediary element that safely dissipates the leak current through a controlled path. By introducing this intermediate component, the harmful direct connection is replaced with a mediated path that protects the battery monitoring IC while maintaining circuit functionality.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS8896270B2Semiconductor integrated circuit, protection circuit, and battery pack
Publication Date: 2014.11.25 MITSUMI ELECTRIC CO LTD
  • US8896270B2 patent drawing
  • US8896270B2 patent drawing
  • US8896270B2 patent drawing

AI summary

A semiconductor integrated circuit includes a regulator including an output terminal; a switch connected to the output terminal of the regulator; a pull-down resistor connected to the switch; and a leak detection circuit configured to detect a leak current generated in the semiconductor integrated circuit, and turn on the switch when the leak current is detected so that the pull-down resistor is connected via the switch to the output terminal of the regulator and a voltage output from the output terminal of the regulator is pulled down by the pull-down resistor.