Semiconductor PUF via Random Nucleation

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Solution Overview

Problem

Current semiconductor devices lack an effective method to integrate a physically unclonable function (PUF) during fabrication, which is essential for unique device identification and secure authentication protocols.

Innovation Solution

The integration of a PUF is achieved by fabricating a semiconductor device with a first electrode, randomly nucleating material regions on its surface, and forming a second electrode in electrical contact with these regions, creating a unique electrical resistance for challenge-response authentication.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a PUF is integrated during fabrication using random material nucleation, then each device gains a unique identification capability, but the manufacturing process complexity increases

Engineering Contradiction:
Improvedevice identification reliabilityVSAvoidfabrication process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by performing random material nucleation during the fabrication process itself, rather than adding a separate PUF integration step. The random regions are nucleated on electrode surfaces as part of the standard fabrication sequence, embedding the unique identification structure into the device manufacturing flow before final assembly occurs

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent employs self-service by allowing random material regions to nucleate naturally on electrode surfaces during fabrication without requiring external intervention or additional processing steps. The random nucleation occurs spontaneously as materials are deposited, and the resulting unique patterns automatically serve as device identifiers without further human action

Inventive Principle:
Principle #25Self-service

2Reliability

If random material regions are nucleated on electrode surfaces, then each device obtains a unique resistance profile, but controlling manufacturing precision becomes more difficult

Engineering Contradiction:
Improveunique resistance profileVSAvoidmaterial region control
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent applies parameter changes by carefully controlling deposition parameters such as material flux, deposition rate, and layer thickness to ensure that random nucleation occurs within acceptable bounds. By adjusting these parameters, the process maintains sufficient randomness for unique device identification while keeping the physical dimensions and electrical characteristics within manufacturable tolerances

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses partial action by nucleating random material regions only in specific locations on electrode surfaces where they will contribute to unique resistance profiles, rather than attempting to control every aspect of material deposition. This selective approach accepts some variability in material distribution while focusing precision only where it matters for the PUF function

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables each semiconductor device to have a repeatable and device-specific response to stimuli, enhancing security against spoofing attacks by utilizing the unique resistance properties of the PUF, ensuring reliable authentication.

Implementation Method 1

randomly nucleating material regions upon a surface of the first electrode

Methodology Applied
Scientific EffectNucleation: Nucleation

Implementation Method 2

providing an individual identifier for each device... yields a repeatable but unpredictable response

Methodology Applied
Scientific EffectElectrical Resistance: Electrical Resistance

Data Source

PatentUS11177225B2Semiconductor device including physical unclonable function
Publication Date: 2021.11.16 INTERNATIONAL BUSINESS MACHINE CORPORATION
  • US11177225B2 patent drawing
  • US11177225B2 patent drawing
  • US11177225B2 patent drawing

AI summary

Fabrication of a physically unclonable function containing semiconductor device by fabricating a first electrode of the semiconductor device, randomly nucleating material regions upon a surface of the first electrode and forming a second electrode upon the first electrode and at least a portion of the randomly nucleated regions.