Semiconductor Device Recessed Source Region Ohmic Electrode

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Solution Overview

Problem

Conventional semiconductor devices face challenges in size reduction due to the need for ohmic electrodes in each cell, which hinders miniaturization efforts.

Innovation Solution

The semiconductor device incorporates a substrate with recesses and conductivity regions, allowing for reduced ohmic electrode placement by connecting source regions across recesses, and includes additional recesses for independent cell design and electric field relaxation, enabling smaller cell sizes and reduced on-resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an ohmic electrode is provided in each cell surrounded by the gate trench, then reliable current conduction is achieved, but cell size reduction is hindered

Engineering Contradiction:
Improvecurrent conduction reliabilityVSAvoidcell size
Core Design Contradiction:
ReliabilityVSArea of moving object

Solution Approach 1:

The invention merges the function of ohmic electrodes across adjacent cells by providing a common ohmic electrode on the back surface that serves multiple cells simultaneously. This eliminates the need for individual ohmic electrodes in each cell, thereby reducing cell size while maintaining reliable current conduction through the shared electrode structure.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The invention moves the ohmic electrode from the front surface (within each cell) to the back surface of the semiconductor substrate. This dimensional relocation allows the ohmic electrode to span multiple cells without interfering with the gate trench structure, enabling cell size reduction while preserving electrical functionality.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Power

If the substrate includes multiple first recesses with gate electrodes, then high breakdown voltage and low loss are achieved, but the number of required ohmic electrodes increases

Engineering Contradiction:
Improvebreakdown voltage and loss performanceVSAvoidnumber of ohmic electrodes
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The back surface ohmic electrode serves as a universal electrode for multiple cells simultaneously, performing the same electrical function for all adjacent cells. This multi-functional design reduces the total number of ohmic electrodes required while maintaining the high breakdown voltage and low loss performance achieved through the multiple gate electrode structures.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If ohmic electrodes are placed in each cell, then proper electrical contact is ensured, but manufacturing complexity increases

Engineering Contradiction:
Improveelectrical contact qualityVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The invention combines multiple electrical contact functions into a single back surface ohmic electrode structure. This reduces the number of separate manufacturing steps required for electrode formation, simplifying the fabrication process while ensuring proper electrical contact through the shared electrode that serves multiple cells.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS8921932B2Semiconductor device
Publication Date: 2014.12.30 SUMITOMO ELECTRIC INDUSTRIES LTD
  • US8921932B2 patent drawing
  • US8921932B2 patent drawing
  • US8921932B2 patent drawing

AI summary

The substrate is made of a compound semiconductor and has a plurality of first recesses, each of which opens at one main surface thereof and has a first side wall surface. The gate insulating film is disposed on and in contact with the first side wall surface. The gate electrode is disposed on and in contact with the gate insulating film. The substrate include: a source region having first conductivity type and disposed to face itself with a first recess interposed therebetween, when viewed in a cross section along the thickness direction; and a body region having second conductivity type and disposed to face itself with the first recess interposed therebetween. Portions of the source region facing each other are connected to each other in a region interposed between the first recess and another first recess adjacent to the first recess, when viewed in a plan view.