Semiconductor Tool Screen Control for Local and Remote Operation

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Solution Overview

Problem

Existing semiconductor manufacturing systems face challenges in efficiently managing simultaneous remote and local operations within clean room environments, where maintaining a constant environment requires minimizing human entry and exit, and existing remote control systems are limited in their ability to handle multiple users and exclusive control scenarios.

Innovation Solution

A semiconductor manufacturing system that includes a local operation terminal, remote operation terminals connected via a network, and a controller managing simultaneous login states and screen data creation for independent apparatus screens displayed on both terminals, allowing for exclusive control and operation from different user interfaces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a remote control system is implemented to minimize human entry and exit in clean room environments, then the clean room environment stability is improved, but the ability to handle multiple users and exclusive control scenarios deteriorates

Engineering Contradiction:
Improveclean room environment stabilityVSAvoidmulti-user control capability
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The system segments the control interface by providing separate local and remote operation terminals, each capable of independent login and operation. The controller manages multiple login states simultaneously, allowing different users to access the apparatus through different terminals without interfering with each other, thus maintaining clean room stability while enabling multi-user control

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The controller is designed with universal functionality to handle both local and remote operations through a unified login state management mechanism. It can manage multiple simultaneous logins from different terminals, switch between exclusive and shared control modes, and provide consistent interface functionality across all access points, thereby achieving both environment stability and multi-user adaptability

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If exclusive control is implemented for local operation terminals in clean room environments, then operational security is improved, but remote operation capability deteriorates

Engineering Contradiction:
Improveoperational securityVSAvoidremote operation capability
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The control system implements dynamic login state management where the controller can switch between exclusive local control mode and shared remote control mode based on real-time operational needs. When local operation is detected, remote terminals are automatically logged out for exclusive control; when remote operation is needed, the system transitions to allow remote access, thus maintaining security while enabling remote capability

Inventive Principle:
Principle #15Dynamics

3Productivity

If multiple terminals are allowed to access the apparatus simultaneously, then working efficiency is improved, but control complexity deteriorates

Engineering Contradiction:
Improveworking efficiencyVSAvoidcontrol complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The controller implements feedback mechanisms through login state management that automatically monitors and tracks which terminals are logged in and their operational status. This feedback system enables the controller to manage multiple simultaneous logins efficiently, coordinate operations between terminals, and maintain system state consistency, thus supporting high productivity while managing control complexity through automated state tracking

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS11681268B2Semiconductor manufacturing system, control device, and control method
Publication Date: 2023.06.20 TOKYO ELECTRON LTD
  • US11681268B2 patent drawing
  • US11681268B2 patent drawing
  • US11681268B2 patent drawing

AI summary

A semiconductor manufacturing system includes: a local operation terminal that displays an apparatus screen of a semiconductor manufacturing apparatus; at least one remote operation terminals that are connected to the semiconductor manufacturing apparatus via a network, and display the apparatus screen; and a controller that controls the semiconductor manufacturing apparatus based on an operation received from a user by the local operation terminal and the remote operation terminal that display the apparatus screen. The control device includes: a login state managing unit; an apparatus screen display state managing unit; and a screen data creating unit that creates screen data of the apparatus screen based on the simultaneous login state and the apparatus screen display state.