Semiconductor Shallow Wells Prevent Gate Dielectric Breakdown

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Solution Overview

Problem

Semiconductor devices with a triple well structure face dielectric breakdown issues in the gate insulating film due to charging during the dry etching process, leading to reliability and manufacturing yield concerns.

Innovation Solution

The implementation of a semiconductor device design that includes additional shallow wells and diffusion layers, with specific wiring and interconnection methods to discharge accumulated charge and reduce potential differences between deep and shallow wells, preventing dielectric breakdown by forming discharge paths that allow charge to be dissipated to the substrate.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If a triple well structure is used to reduce power consumption during standby, then power consumption is reduced, but dielectric breakdown occurs in the gate insulating film due to charging during dry etching

Engineering Contradiction:
Improvepower consumptionVSAvoidgate insulating film reliability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

An n-type diffusion layer is introduced as an intermediary charge discharge path between the deep n-well and the p-type substrate. This diffusion layer acts as a mediator to safely dissipate accumulated charges during dry etching, preventing dielectric breakdown while maintaining the triple well structure's power-saving benefits

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The n-type diffusion layer is formed in advance during the well formation process, before the dry etching process occurs. This preliminary charge discharge path is prepared beforehand to prevent charge accumulation and subsequent dielectric breakdown during the etching process

Inventive Principle:
Principle #10Preliminary action

2Reliability

If additional shallow wells and diffusion layers are added to prevent dielectric breakdown, then reliability is improved, but device complexity increases

Engineering Contradiction:
Improvegate insulating film reliabilityVSAvoidwell structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The n-type diffusion layer is merged with the existing deep n-well structure, forming an integrated charge discharge path. The diffusion layer shares the same conductivity type and functional purpose as the deep n-well, allowing it to be incorporated into the existing triple well architecture without creating entirely separate structures

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The n-type diffusion layer serves multiple functions: it acts as a charge discharge path during dry etching, provides electrical coupling between the deep n-well and substrate, and maintains potential equilibrium. This multi-functionality reduces the need for additional separate components

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively prevents dielectric breakdown in the gate insulating film, enhancing manufacturing yield and product reliability by reducing voltage applied to the gate insulating film and eliminating potential differences between deep and shallow wells.

Implementation Method 1

forms an n-type diffusion layer in the deep n-type well to discharge charge accumulated in the deep n-type well

Methodology Applied
Scientific EffectCharge discharge: Conduction (electrical)

Implementation Method 2

during the etching of an interconnection layer by etching

Methodology Applied
Scientific EffectDry etching: Plasma

Data Source

PatentUS8110878B2Semiconductor device having a plurality of shallow wells
Publication Date: 2012.02.07 RENESAS ELECTRONICS CORP
  • US8110878B2 patent drawing
  • US8110878B2 patent drawing
  • US8110878B2 patent drawing

AI summary

There is provided a technology which allows improvements in manufacturing yield and product reliability in a semiconductor device having a triple well structure. A shallow p-type well is formed in a region different from respective regions in a p-type substrate where a deep n-type well, a shallow p-type well, and a shallow n-type well are formed. A p-type diffusion tap formed in the shallow p-type well is wired to a p-type diffusion tap formed in a shallow n-type well in the deep n-type well using an interconnection in a second layer. The respective gate electrodes of an nMIS and a pMIS each formed in the deep n-type well are coupled to the respective drain electrodes of an nMIS and a pMIS each formed in the substrate using an interconnection in a second or higher order layer.