Semiconductor Package Shield Layer Laser Marking

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Solution Overview

Problem

Conventional methods for suppressing electromagnetic noise in portable radio communication devices, such as using a metal sheet enclosure, result in increased device size and height, and may compromise shield performance or visibility when product information is marked by laser due to penetration through the shield layer.

Innovation Solution

A semiconductor device with a shield layer formed on the molding resin after laser marking, using a thin metal layer to minimize size and thickness while maintaining visibility and enhancing shield performance by grounding the semiconductor device.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a metal sheet enclosure is used to suppress electromagnetic noise, then shield performance is improved, but device size and height increase

Engineering Contradiction:
Improveshield performanceVSAvoiddevice size
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The patent applies a thin film shield layer (5-20 μm thickness) directly on the molding resin surface instead of using a bulky metal sheet enclosure. This thin film approach provides effective electromagnetic shielding while minimizing impact on device size and height, directly resolving the contradiction between shield performance and device compactness.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The shield layer is integrated into the package structure by forming it on the molding resin that already encapsulates the semiconductor element. This nesting approach embeds the shielding function within the existing package architecture, providing effective shielding without adding external enclosure volume.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Volume of moving object

If a shield layer is formed by plating to reduce device size, then device thickness decreases, but shield performance may be impaired due to laser penetration

Engineering Contradiction:
Improvedevice thicknessVSAvoidshield performance
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The patent performs laser marking on the molding resin surface before forming the shield layer. This preliminary action ensures that the marking is completed before the shield layer is deposited, preventing any potential laser penetration through a thin shield layer and maintaining both visibility and shield performance.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent optimizes the shield layer thickness to a specific range (5-20 μm) that balances electromagnetic shielding effectiveness with visibility of the underlying marking. This parameter optimization ensures sufficient shielding performance while maintaining the visibility of product information marked on the molding resin.

Inventive Principle:
Principle #35Parameter changes

3Illumination intensity

If laser marking depth is increased to improve visibility, then visibility is improved, but shield performance deteriorates due to penetration

Engineering Contradiction:
ImprovevisibilityVSAvoidshield performance
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The patent performs laser marking before forming the shield layer, so the marking is created on the molding resin surface without needing to penetrate through a metal shield layer. This preliminary action achieves high visibility while maintaining shield integrity, as the shield layer is deposited afterward and does not interfere with the marking visibility.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces device size and height while ensuring reliable shielding and maintaining visibility of product information, with improved mechanical strength and shield performance by forming a thin shield layer on the molding resin after laser marking.

Implementation Method 1

a shield layer provided on the molding resin... to suppress such a noise

Methodology Applied
Scientific EffectElectromagnetic shielding: Faraday Cage

Implementation Method 2

product information is marked by a laser... marking portion by laser irradiation on a surface

Methodology Applied
Scientific EffectLaser ablation: Laser Ablation

Implementation Method 3

a shield layer can be formed to be very thin, which leads to further decrease in size and thickness of the device

Methodology Applied
Scientific EffectElectroplating: Electroplating

Data Source

PatentUS9601438B2Semiconductor device and method for manufacturing the same
Publication Date: 2017.03.21 KIOXIA CORP
  • US9601438B2 patent drawing
  • US9601438B2 patent drawing
  • US9601438B2 patent drawing

AI summary

According to one embodiment, there is disclosed a semiconductor device which has a wiring substrate, a semiconductor element mounted on the wiring substrate, a molding resin which seals the semiconductor element, and a shield layer provided on the molding resin, wherein the molding resin has a marking portion by laser irradiation on a surface, and the shield layer is provided on the molding resin having the marking portion.