Semiconductor Component Shielding Structure for Light Output

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Solution Overview

Problem

Light generated in semiconductor components is often lost due to multiple reflections and absorption by metal contacts, leading to inefficient coupling-out of electromagnetic radiation.

Innovation Solution

A component design featuring a semiconductor body with an active layer between two semiconductor layers, where a shielding structure is placed near the electrical contact layer to prevent radiation from reaching the contact layer, using a mirror layer and strategically arranged openings to reflect or scatter radiation away from absorptive surfaces, thereby enhancing light output.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If electrical contact layers are used to contact the semiconductor layers, then electrical conductivity is improved, but light output is reduced due to absorption of electromagnetic radiation by the metal contacts

Engineering Contradiction:
Improveelectrical conductivityVSAvoidlight output
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The contact layer is segmented into multiple discrete contact regions rather than a continuous layer. This segmentation reduces the total absorbing surface area while maintaining necessary electrical contact points, thereby reducing light absorption while preserving electrical conductivity function

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A dielectric layer is introduced as an intermediary between the metal contact regions and the semiconductor body. This dielectric layer allows electrical contact to be maintained while reducing direct optical absorption and enabling better control over light extraction paths

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the contact layer covers the first main surface in places, then electrical contact is improved, but harmful absorption of electromagnetic radiation increases

Engineering Contradiction:
Improveelectrical contactVSAvoidradiation absorption
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The contact layer is designed with locally optimized properties where it is present - concentrated in specific contact regions rather than uniformly distributed. This local concentration maintains electrical contact reliability at necessary points while minimizing the overall harmful absorption area

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The previously harmful absorption by contact layers is converted into a beneficial configuration where contact regions are strategically placed and sized to minimize absorption while maximizing electrical contact effectiveness. The absorption that remains is in controlled locations that do not interfere with primary light extraction paths

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The shielding structure effectively reduces radiation absorption by contact layers, increasing the overall light output and efficiency of the component by ensuring that emitted radiation is either reflected or coupled out without being absorbed.

Implementation Method 1

a shielding structure configured to prevent the electromagnetic radiation generated by the active layer from impinging onto the contact layer

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

using a mirror layer and strategically arranged openings to reflect or scatter radiation away from absorptive surfaces

Methodology Applied
Scientific EffectScattering: Scattering

Implementation Method 3

the component includes a mirror layer, wherein the mirror layer is arranged in a vertical direction between the semiconductor body and the carrier

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS10355174B2Component having improved coupling-out properties
Publication Date: 2019.07.16 OSRAM OLED
  • US10355174B2 patent drawing
  • US10355174B2 patent drawing
  • US10355174B2 patent drawing

AI summary

A component includes a carrier and a semiconductor body arranged on the carrier, wherein the semiconductor body has an active layer arranged between the first and second semiconductor layers and is configured to generate, during operation of the component, an electromagnetic radiation that can be coupled out from the component through a first main surface, the first main surface of the component has an electrical contact layer configured to electrically contact a first semiconductor layer and in a plan view the carrier covers the first main surface in places, and in direct vicinity of the electrical contact layer the component includes a shielding structure configured to prevent electromagnetic radiation generated by the active layer from impinging onto the contact layer.