3D Semiconductor Stack Structure for Reliable Memory Cell Integration

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Solution Overview

Problem

The integration of semiconductor devices is limited by the area occupied by unit memory cells, and existing three-dimensional semiconductor devices face challenges in improving operational reliability.

Innovation Solution

A semiconductor device with a stack structure comprising alternately stacked insulating and sacrificial layers, a channel pattern, a transistor, and a contact structure that electrically connects the peripheral circuit to the channel pattern, along with a gate structure and source patterns, is proposed. This structure enhances the device's stability and reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If three-dimensional semiconductor devices are used to improve integration, then the area occupied by unit memory cells is reduced, but operational reliability deteriorates

Engineering Contradiction:
Improvearea occupied by unit memory cellVSAvoidoperational reliability
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The device is divided into separate functional components: a stack structure for memory cell formation and a peripheral circuit structure for control functions. This segmentation allows each component to be optimized independently, with the peripheral circuit placed in a non-core region, thereby maintaining reliability while achieving high integration in the core region.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from planar two-dimensional integration to three-dimensional vertical stacking. Multiple memory cells are stacked vertically in the non-core region, enabling significant reduction in footprint area while maintaining operational reliability through proper separation from peripheral circuits.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If memory cells are stacked in a single layer on substrate, then integration is improved, but further integration improvement reaches a limit

Engineering Contradiction:
Improveintegration degreeVSAvoidstructural complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent implements multi-layer vertical stacking of memory cells in the non-core region, transitioning from single-layer to three-dimensional stacking. This enables continuous integration improvement by adding more layers vertically rather than expanding horizontally or increasing single-layer density.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The device structure is segmented into core region (for peripheral circuits) and non-core region (for stacked memory cells). This spatial segmentation allows independent optimization of each region, enabling complex multi-layer structures without compromising peripheral circuit functionality.

Inventive Principle:
Principle #1Segmentation

3Stability of the object's composition

If peripheral circuit and stack structure are integrated, then device stability is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvedevice stabilityVSAvoidmanufacturing complexity
Core Design Contradiction:
Stability of the object's compositionVSEase of manufacture

Solution Approach 1:

The device is manufactured by first forming the peripheral circuit in the core region, then separately forming the stack structure in the non-core region. This segmented manufacturing approach allows each component to be optimized and fabricated independently before final integration, reducing overall manufacturing complexity while achieving stable integrated device operation.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20250203862A1Semiconductor device and manufacturing method of semiconductor device
Publication Date: 2025.06.19 SK HYNIX INC
  • US20250203862A1 patent drawing
  • US20250203862A1 patent drawing
  • US20250203862A1 patent drawing

AI summary

A semiconductor device may include: a peripheral circuit located on a substrate; a stack structure located over the peripheral circuit in a non-core region and including insulating layers and dummy layers that are alternately and repeatedly stacked; a channel pattern located on the stack structure; a transistor located on the channel pattern; a contact structure extending through the stack structure and electrically connecting the peripheral circuit to the channel pattern; a gate structure located over the peripheral circuit in a core region and including insulating layers and conductive layers that are alternately and repeatedly stacked; a first source pattern located on the gate structure; and a channel structure extending through the gate structure to contact the first source pattern.