Semiconductor Capacitor Structure With Stacked Dielectric Layers

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Solution Overview

Problem

Conventional semiconductor structures face limitations in increasing capacitance without expanding layout area, as existing capacitor designs are constrained by the physical dimensions and materials used.

Innovation Solution

The integration of horizontally and vertically stacked capacitors within a semiconductor structure, utilizing a dielectric layer and conductive bridges to control capacitance, with the dielectric layer's thickness adjusted to optimize capacitance while maintaining a compact layout.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If conventional capacitor designs are used, then the layout area is constrained, but the capacitance cannot be increased sufficiently

Engineering Contradiction:
ImprovecapacitanceVSAvoidlayout area
Core Design Contradiction:
Quantity of substanceVSArea of stationary object

Solution Approach 1:

The patent transitions from planar capacitor design to three-dimensional stacked capacitor design. Multiple capacitor units are stacked vertically along the thickness direction of the substrate, utilizing the third dimension (height) to increase capacitance without expanding the lateral layout area. The stacked configuration includes multiple conductive plates and dielectric layers arranged in alternating layers, effectively multiplying the capacitance within the same footprint.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent implements nested capacitor structures where conductive plates and dielectric layers are arranged in alternating stacked layers. Each capacitor unit is nested within the same lateral footprint, with multiple capacitor units sharing the same spatial envelope by stacking them vertically. This nesting approach allows multiple capacitive elements to occupy the same planar area, significantly increasing the effective capacitance density.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Quantity of substance

If the dielectric layer thickness is reduced to increase capacitance, then the capacitance increases, but the manufacturing precision requirements increase

Engineering Contradiction:
ImprovecapacitanceVSAvoiddielectric layer thickness control
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The patent optimizes the dielectric layer thickness parameter to balance capacitance enhancement with manufacturing feasibility. By carefully selecting and controlling the dielectric layer thickness within specific ranges, the design achieves high capacitance values while maintaining manufacturability. The stacked configuration allows the use of moderate thickness values multiplied across multiple layers, avoiding the need for extremely thin single layers that would be difficult to manufacture.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent divides the total dielectric thickness into multiple discrete dielectric layers stacked in sequence. Instead of requiring a single extremely thin dielectric layer, the design segments the capacitance function across multiple layers with moderate individual thicknesses. This segmentation approach relaxes manufacturing precision requirements for each individual layer while achieving the cumulative capacitance effect needed.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively enhances capacitance with minimal or no increase in layout area, achieving significant improvements in capacitance, such as over 100 times that of a conventional CMOS structure, through optimized dielectric layer thickness and parallel conductor-insulator-conductor configurations.

Implementation Method 1

A capacitor (originally known as a condenser) is an electrical component used to store potential energy in an electrical field

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

The dielectric medium acts to increase charge capacity of the capacitor

Methodology Applied
Scientific EffectDielectric: Dielectric

Data Source

PatentUS10505044B1Semiconductor structure, capacitor structure thereof and manufacturing method of the same
Publication Date: 2019.12.10 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US10505044B1 patent drawing
  • US10505044B1 patent drawing
  • US10505044B1 patent drawing

AI summary

The present disclosure provides a semiconductor structure, including: a substrate having a gate structure; a first interlayer over the substrate; a contact adjacent to the gate structure and penetrating through the first interlayer; a dielectric layer over the first interlayer and the contact; a conductive plug electrically connecting with the gate structure and penetrating the first interlayer; and a conductive bridge electrically connecting with the conductive plug and being directly over the contact, the conductive bridge being separated from the contact by a portion of the dielectric layer.