Strain Engineering in Semiconductor Layers for NMOS PMOS Mobility

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Solution Overview

Problem

Current semiconductor technologies face challenges in fabricating n-type and p-type metal-oxide-semiconductor field effect transistors with optimal strain states within a common layer on a semiconductor substrate, as existing methods do not effectively enhance both electron and hole mobility simultaneously.

Innovation Solution

A method involving a semiconductor-on-insulator substrate with a stressor layer and dielectric layer, where ions are implanted to alter strain states in specific regions, allowing for the formation of compressively strained and tensiley strained surface semiconductor layers, enabling the fabrication of NMOS and PMOS transistors with improved mobility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a common layer structure is used for both NMOS and PMOS transistors, then device integration is simplified, but it becomes difficult to provide optimal strain states for both electron and hole mobility enhancement simultaneously

Engineering Contradiction:
Improvelayer structure complexityVSAvoidstrain state adaptability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent applies local quality by introducing region-specific stressor layers with different materials and strain characteristics within the common layer structure. First and second stressor layers are selectively positioned beneath NMOS and PMOS channels respectively, providing locally optimized tensile or compressive strain states tailored to each transistor type's mobility requirements while maintaining overall structural integration

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent segments the stressor layer into distinct first and second stressor layers with different functional characteristics. This segmentation allows independent optimization of strain states for different transistor regions, enabling simultaneous enhancement of electron mobility in NMOS and hole mobility in PMOS within a unified layer architecture

Inventive Principle:
Principle #1Segmentation

2Reliability

If different strain states are applied to enhance electron mobility in NMOS and hole mobility in PMOS, then device performance is improved, but the fabrication process complexity increases

Engineering Contradiction:
Improvedevice performanceVSAvoidfabrication process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges multiple strain enhancement functions into a single integrated layer structure comprising substrate, surface semiconductor layer, and multiple stressor layers. This consolidation achieves simultaneous mobility enhancement for both NMOS and PMOS transistors through a unified fabrication process, avoiding the need for separate strain engineering processes while maintaining distinct strain states in different regions

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the simultaneous enhancement of electron and hole mobility in NMOS and PMOS transistors, respectively, by altering strain states in specific regions, leading to improved device performance.

Implementation Method 1

Ions are implanted into or through at least a first region of the stressor layer without implanting ions into or through at least a second region of the stressor layer

Methodology Applied
Scientific EffectIon implantation: Ion Implantation

Data Source

PatentEP3195354B1Method for fabricating semiconductor layers including transistor channels having different strain states, and related semiconductor layers
Publication Date: 2021.11.10 SOITEC SA
  • EP3195354B1 patent drawingFigure 1~3
  • EP3195354B1 patent drawingFigure 4~6
  • EP3195354B1 patent drawingFigure 7~9

AI summary

Methods of fabricating a semiconductor structure include providing a semiconductor-on- insulator (SOI) substrate including a base substrate, a strained stressor layer above the base substrate, a surface semiconductor layer, and a dielectric layer between the stressor layer and the surface semiconductor layer. Ions are implanted into or through a first region of the stressor layer, and additional semiconductor material is formed on the surface semiconductor layer above the first region of the stressor layer. The strain state in the first region of the surface semiconductor layer above the first region of the stressor layer is altered, and a trench structure is formed at least partially into the base substrate. The strain state is altered in a second region of the surface semiconductor layer above the second region of the stressor layer. Semiconductor structures are fabricated using such methods.