Semiconductor Test Ground Contact Detection Module

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Solution Overview

Problem

The semiconductor industry faces challenges in ensuring reliable testing of semiconductor devices due to the risk of incorrect mounting, which can lead to short circuits and damage during electrical testing, especially with rotationally symmetric devices that can be misaligned on test sockets.

Innovation Solution

A test apparatus with a detection module that generates distinct signals based on the coupling of ground contacts to ground terminals, preventing external power supply application if incorrect mounting is detected, thereby avoiding circuit failures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a test socket is used to electrically connect the semiconductor package and test equipment, then electrical testing can be performed, but incorrect mounting may occur leading to short circuits and damage

Engineering Contradiction:
Improvetesting reliabilityVSAvoidshort circuit risk
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The detection module performs preliminary detection of ground contact coupling status before the actual electrical testing begins. By checking whether all ground contacts are properly coupled to ground terminals in advance, the system prevents incorrect mounting from causing short circuits during testing, thus resolving the contradiction between enabling electrical testing and preventing short circuit damage

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The detection module acts as an intermediary between the test socket and the control module. It monitors the coupling status of ground contacts and provides feedback to the control module, which then decides whether to enable power supply. This intermediary detection mechanism allows the system to safely enable testing only when proper mounting is confirmed, resolving the contradiction between testing capability and short circuit prevention

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If ground contact coupling is not detected, then testing may proceed with incorrect mounting, but detecting and preventing incorrect mounting adds system complexity

Engineering Contradiction:
Improvemounting accuracyVSAvoiddetection system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The detection function is extracted as a separate, dedicated detection module that independently monitors ground contact coupling status. This modular extraction allows the detection functionality to be added without significantly complicating the existing test socket structure, as the detection module operates independently and provides clear feedback signals to the control logic

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The detection module serves multiple functions: it detects ground contact coupling status, generates appropriate feedback signals, and enables the control module to make informed decisions about power supply and testing. This multi-functionality consolidates what could be multiple separate components into a single integrated module, minimizing the increase in system complexity while achieving reliable mounting verification

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20230358784A1Method and apparatus for testing a semiconductor device
Publication Date: 2023.11.09 STATS CHIPPAC LTD
  • US20230358784A1 patent drawing
  • US20230358784A1 patent drawing
  • US20230358784A1 patent drawing

AI summary

A method and an apparatus for testing a semiconductor device are provided. The apparatus includes: one or more ground contacts configured for coupling to one or more ground terminals of the semiconductor device respectively; and a detection module having one or more inputs coupled to the one or more ground contacts respectively, and configured to detect electrical conditions at the one or more ground contacts; wherein, when the semiconductor device is mounted on the test apparatus, a first signal is generated at an output of the detection module if all of the one or more ground contacts are coupled to the one or more ground terminals of the semiconductor device, and a second signal different from the first signal is generated at the output of the detection module if at least one of the one or more ground contacts is not coupled to the one or more ground terminals.