Semiconductor Device Through Part Segmentation

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Solution Overview

Problem

Current semiconductor devices face challenges in achieving reliable manufacturing processes and structural integrity, particularly in the formation and connection of transistors and capacitors within the device, which affects the overall performance and reliability of the semiconductor device.

Innovation Solution

The semiconductor device incorporates a base substrate with strategically positioned transistors, insulating layers, and through parts that expose specific areas of the semiconductor patterns, allowing for the connection of input and output electrodes to the semiconductor patterns through these through parts, enhancing the structural reliability and electrical connectivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If through parts are formed to connect input and output electrodes to semiconductor patterns, then electrical connectivity is enhanced, but manufacturing complexity increases

Engineering Contradiction:
Improveelectrical connectivityVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The through part is divided into multiple sections: a first through part formed through the first insulating layer, and a second through part formed through the second insulating layer. This segmentation allows for staged formation and connection processes, reducing the complexity of forming a single deep through part while maintaining electrical connectivity between the input/output electrodes and semiconductor patterns.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The connection structure transitions from a single vertical through part to a multi-layered through part structure that extends through multiple insulating layers. This dimensional approach distributes the connection path across different layers, making the manufacturing process more manageable while ensuring reliable electrical connectivity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Stability of the object's composition

If multiple insulating layers are used to cover control electrodes and semiconductor patterns, then structural integrity is improved, but process complexity increases

Engineering Contradiction:
Improvestructural integrityVSAvoidprocess complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The insulating structure is segmented into a first insulating layer covering the control electrode and a second insulating layer covering the first insulating layer. This segmentation provides structural integrity through layered protection while allowing for staged manufacturing processes, reducing the complexity of forming and patterning a single thick insulating layer.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The first insulating layer is formed and patterned before the second insulating layer. This preliminary action allows the first insulating layer to provide structural support and define initial patterns, while the second insulating layer is subsequently formed to provide additional protection and enable further processing steps.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If through parts expose semiconductor pattern areas on both sides of control electrode, then electrical connection reliability is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improveelectrical connection reliabilityVSAvoidalignment precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The exposure of semiconductor patterns is segmented into two separate through parts: a first through part exposing a first area of the semiconductor pattern, and a second through part exposing a second area on the other side of the control electrode. This segmentation reduces the alignment precision requirements compared to forming a single wide through part, as each through part can be independently formed and aligned to its respective target area.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS10361260B2Semiconductor device and method of manufacturing the same
Publication Date: 2019.07.23 SAMSUNG DISPLAY CO LTD
  • US10361260B2 patent drawing
  • US10361260B2 patent drawing
  • US10361260B2 patent drawing

AI summary

A semiconductor device includes a base substrate, a first transistor including a first semiconductor pattern, a first control electrode, a first input electrode, and a first output electrode, each of which is disposed on the base substrate, a second transistor including a second semiconductor pattern, a second control electrode, a second input electrode, and a second output electrode, and a plurality of insulating layers. A single first through part exposes the first control electrode and the first semiconductor pattern disposed on both sides of the first control electrode.