Semiconductor Conductive Layer Patterning With Trench Fill Precision

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Solution Overview

Problem

Current semiconductor manufacturing processes face difficulties in etching certain regions to form conductive layers, leading to reduced alignment accuracy and increased process complexity.

Innovation Solution

A method involving the formation of a filling layer with a second trench on a dielectric layer, where a target material is filled into a target pattern to form a desired second conductive layer, reducing the complexity and improving the precision of the conductive layer formation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional etching processes are used to form conductive layers, then the manufacturing process can be completed, but the alignment accuracy is reduced and the process complexity increases

Engineering Contradiction:
Improvealignment accuracyVSAvoidprocess complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by pre-forming the target layer with opening patterns before the etching process. The target layer serves as a pre-prepared mask structure that guides subsequent etching, eliminating the need for complex alignment procedures during the etching step itself. This pre-positioning of the target layer with its opening patterns directly addresses the alignment accuracy issue while simplifying the overall process.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The target layer acts as an intermediary element between the filling layer and the underlying structures. It provides a simplified interface that mediates the formation of conductive layers, allowing the etching process to proceed without direct complex interactions between multiple layers. The target layer's opening patterns serve as the intermediary guide that reduces alignment requirements and process complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Manufacturing precision

If the target layer is provided with opening patterns, then the pattern precision is improved, but the manufacturing steps increase

Engineering Contradiction:
Improvepattern precisionVSAvoidmanufacturing efficiency
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The patent merges multiple functions into the target layer: it serves as both a structural layer and a pattern definition layer. The opening patterns are integrated directly into the target layer formation process, combining what would otherwise be separate steps of creating the target layer and creating the pattern mask. This merging maintains high pattern precision while reducing the total number of manufacturing steps.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The target layer is designed with multi-functionality, serving simultaneously as a structural component of the semiconductor device and as a pattern definition template for subsequent etching. The opening patterns in the target layer fulfill multiple purposes: defining the conductive layer pattern, serving as an etch mask guide, and maintaining structural integrity. This universality achieves precise patterning without proportionally increasing manufacturing steps.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11935785B2Method of manufacturing a semiconductor structure, and a semiconductor structure
Publication Date: 2024.03.19 CHANGXIN MEMORY TECH INC
  • US11935785B2 patent drawing
  • US11935785B2 patent drawing
  • US11935785B2 patent drawing

AI summary

A method of manufacturing a semiconductor structure includes: providing a base and a dielectric layer on the base, the base in an array region being provided with discrete capacitive contact plugs and a first conductive layer being formed on a top surface of the capacitive contact plugs; sequentially forming a conversion layer and a target layer on the first conductive layer and the dielectric layer, the target layer in the array region and the first circuit region being provided with first openings through the target layer; patterning the target layer in the array region as well as in the first circuit region and the second circuit region to form a second opening and a third opening; etching the conversion layer to form a first trench; forming a filling layer filling the first trench and removing the conversion layer to form a second trench filled by a second conductive layer.