Semiconductor Metal-Layer Layout With Vertical Via Routing

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Solution Overview

Problem

Current semiconductor device layouts face challenges in efficiently connecting conductors across different metal layers while minimizing area, power consumption, and capacitance, often requiring circuitous routes that increase complexity and resource usage.

Innovation Solution

The solution involves forming conductors in the M0 metal layer parallel to the X-axis and connecting them with conductors in the M1 metal layer parallel to the Y-axis using conductive vias, allowing for direct and efficient connections without the need for circuitous paths, thereby reducing area and power consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If conductors in adjacent metal layers are connected using conventional routing methods, then connectivity between layers is achieved, but the routing paths become circuitous and increase area consumption

Engineering Contradiction:
Improvearea consumptionVSAvoidrouting complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The patent applies dimensionality change by transitioning from planar 2D routing to 3D vertical routing through the introduction of conductive vias. Conductors in the first metal layer connected to conductors in the second metal layer via vertical vias, enabling direct three-dimensional connections that eliminate circuitous two-dimensional paths, thereby reducing area consumption and routing complexity simultaneously.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Use of energy by moving object

If conductors are connected across different metal layers with conventional paths, then layer connectivity is established, but power consumption increases due to longer routing paths

Engineering Contradiction:
Improvepower consumptionVSAvoidrouting efficiency
Core Design Contradiction:
Use of energy by moving objectVSEase of operation

Solution Approach 1:

The patent reduces power consumption by enabling direct vertical connections through conductive vias between metal layers. This three-dimensional routing approach shortens the electrical path length compared to conventional planar routing, thereby reducing resistive power losses while improving routing efficiency and signal integrity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Object-generated harmful factors

If conventional routing methods are used to connect conductors in adjacent layers, then connectivity is achieved, but parasitic capacitance increases

Engineering Contradiction:
Improveparasitic capacitanceVSAvoidsignal integrity
Core Design Contradiction:
Object-generated harmful factorsVSReliability

Solution Approach 1:

The patent reduces parasitic capacitance by implementing direct vertical connections through conductive vias between adjacent metal layers. This three-dimensional routing approach minimizes the horizontal trace length and associated capacitive coupling between adjacent conductors, thereby reducing parasitic effects and improving signal integrity and electrical performance.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Area of stationary object

If pitch is increased to accommodate routing connections between metal layers, then connectivity is achieved, but device compactness is reduced

Engineering Contradiction:
Improvedevice compactnessVSAvoidpitch control
Core Design Contradiction:
Area of stationary objectVSManufacturing precision

Solution Approach 1:

The patent maintains device compactness by utilizing vertical vias for inter-layer connections, which occupy minimal horizontal space. This three-dimensional routing approach allows pitch to be determined by standard design rules without requiring increased spacing for routing maneuvers, thereby preserving device compactness while achieving reliable connectivity between metal layers.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS12176338B2Semiconductor device, method of and system for manufacturing semiconductor device
Publication Date: 2024.12.24 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US12176338B2 patent drawing
  • US12176338B2 patent drawing
  • US12176338B2 patent drawing

AI summary

A semiconductor device, includes a first metal layer, a second metal layer, a drain/source contact and at least one conductive via. The first metal layer has a first conductor that extends in a first direction and a second conductor that extends in the first direction, wherein the second conductor is directly adjacent to the first conductor. The second metal layer has a third conductor that extends in a second direction, wherein the second direction is transverse to the first direction. The drain/source contact extends in the second direction and is connected to the second conductor. The at least one conductive via connects the first conductor and the second conductor through the third conductor.