Semiconductor Well Structure with Protruding Pickup Sections for LOD Reduction

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Solution Overview

Problem

Existing semiconductor designs face challenges in efficiently integrating pickup cells due to the Length of Oxide Definition (LOD) effect, which affects the performance of transistors near isolation edges, leading to reduced utilization of silicon wafer area and increased complexity.

Innovation Solution

The design incorporates N and P wells with protruding and recessed sections, allowing continuous fins for both types of pickup and regular cells, reducing the spacing between active regions and minimizing the impact of the LOD effect.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If pickup cells are integrated with regular cells in standard layouts, then device functionality is achieved, but silicon area usage increases and manufacturing complexity increases due to the LOD effect

Engineering Contradiction:
Improvedevice integration densityVSAvoidlayout complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent applies asymmetry by designing pickup cells with non-traditional geometries including protruding sections that extend into adjacent cell regions and irregularly shaped active regions. This asymmetric layout allows pickup cells to share space with regular cells more efficiently, reducing overall silicon area usage while maintaining functionality and minimizing LOD effect impact on transistor performance

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent implements nesting by placing pickup cells within or adjacent to regular cell regions, where protruding sections of pickup cells extend into spaces between regular cell structures. This nested arrangement allows both cell types to coexist in overlapping or interdigitated patterns, increasing integration density without proportionally increasing total area

Inventive Principle:
Principle #7Nested doll (Nesting)

2Area of stationary object

If pickup cells are made smaller to increase integration, then area usage improves, but manufacturing precision requirements increase due to reduced spacing between active regions

Engineering Contradiction:
Improvesilicon area usageVSAvoidspacing control precision
Core Design Contradiction:
Area of stationary objectVSManufacturing precision

Solution Approach 1:

The patent utilizes dimensional optimization by carefully controlling the extent and positioning of protruding sections in the lateral plane, allowing pickup cells to occupy otherwise wasted space between regular cells. This dimensional approach reduces the effective footprint of pickup cells without compromising their electrical functionality or requiring excessive manufacturing precision

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If continuous fins are used for both pickup and regular cells, then transistor performance improves by minimizing LOD effect, but manufacturing complexity increases

Engineering Contradiction:
Improvetransistor performanceVSAvoidfabrication complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent applies universality by implementing a common fin formation process that serves both pickup cells and regular cells simultaneously. The same epitaxial growth and patterning steps create continuous fins that function for both cell types, eliminating the need for separate fin formation processes and reducing overall manufacturing complexity while ensuring consistent transistor performance

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20250255005A1Semiconductor structures having wells with protruding sections for pickup cells
Publication Date: 2025.08.07 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20250255005A1 patent drawing
  • US20250255005A1 patent drawing
  • US20250255005A1 patent drawing

AI summary

A semiconductor structure includes a substrate having a first well of a first conductivity type and a second well of a second conductivity type. From a top view, the first well includes first and seconds edges extending along a first direction. The second edge has multiple turns, resulting in the first well having a protruding section and a recessed section. The semiconductor structure further includes a first source/drain feature over the protruding section and a second source/drain feature over a main body of the first well. The first source/drain feature is of the first conductivity type. The second source/drain feature is of the second conductivity type. The first and the second source/drain features are generally aligned along a second direction perpendicular to the first direction from the top view.