Semiconductor Wiring Structure via Multi-Mask Etching
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Solution Overview
Problem
The existing wiring structures in semiconductor devices face challenges with high resistance due to via holes formed with low density, leading to increased contact area between vias and wiring, which affects the overall performance.
Innovation Solution
A method of forming a wiring structure with a low resistance by using a multi-mask etching process to create via holes and trenches with specific opening densities and shapes, ensuring the contact area between vias and wiring remains consistent, involving the use of first and second masks with overlapping openings and enlarged openings to maintain contact area.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Volume of moving object
If via holes are formed with lower density to match the opening size, then the via hole size is reduced, but the contact area between via and wiring decreases, increasing resistance
Solution Approach 1:
The patent divides a single via hole into multiple via holes (first via holes and second via holes) with different densities. The first via holes are formed with lower density at specific positions, while the second via holes are formed with higher density at other positions. This segmentation allows the wiring to contact multiple via holes, increasing the total contact area and reducing contact resistance while maintaining via hole size reduction for circuit density.
Solution Approach 2:
The patent applies different via hole densities at different locations beneath the wiring. Specifically, first via holes with lower density are positioned at certain regions, while second via holes with higher density are positioned at other regions. This local variation in via hole density optimizes the contact area between wiring and vias in different areas, reducing overall contact resistance while maintaining via hole size reduction for circuit density.
2Quantity of substance
If via hole density is reduced to enable smaller via holes, then via hole size decreases, but the contact area between via and wiring is reduced, increasing resistance
Solution Approach 1:
The patent segments the via hole formation into two distinct groups: first via holes formed with lower density and second via holes formed with higher density. This segmentation strategy allows the overall via structure to maintain adequate contact area with the wiring while enabling individual via holes to be smaller in size, thus resolving the contradiction between via hole size reduction and contact resistance increase.
Solution Approach 2:
The patent implements local quality variation by forming first via holes with lower density at specific positions and second via holes with higher density at other positions beneath the wiring. This localized differentiation in via hole density ensures that the total contact area between wiring and vias is sufficient to maintain low contact resistance, while still allowing via hole size reduction for improved circuit density.
Data Source
AI summary
In a method of forming a wiring structure, a first mask having a first opening including a first portion extending in a second direction and a second portion extending in a first direction is formed. A second mask including a second opening overlapping the first portion of the first opening and third openings each overlapping the second portion of the first opening is designed. The second mask is fabricated to include a fourth opening by enlarging the second opening. The fourth opening overlaps a boundary between the first and second portions of the first opening. An insulating interlayer is etched using the first and second masks to form first and second via holes corresponding to the fourth and third openings, and a trench corresponding to the first opening. First and second vias and a wiring are formed to fill the first and second via holes and the trench.


