Semiconductor Device Wiring Terminal Layout Flexibility
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Solution Overview
Problem
Existing semiconductor devices with power semiconductor elements housed in resin cases face challenges in easily changing the layout of wiring terminals, limiting flexibility and adaptability in circuit configurations.
Innovation Solution
A semiconductor device design featuring external connection terminals fixedly supported in a resin case, with a terminal block and wiring terminal configuration that allows for easy rearrangement and customization of wiring layouts, enabling flexible connection and circuit configuration changes.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If wiring terminals are fixedly supported in a resin case using conventional methods, then the structure is simple and manufacturing is easy, but the layout of wiring terminals cannot be changed easily
Solution Approach 1:
The device is divided into separate functional modules: a resin case with fixed external connection terminals, a terminal block with wiring terminals, and a semiconductor element. This segmentation allows the wiring terminal layout to be changed by replacing the terminal block while keeping the resin case structure simple and standardized.
Solution Approach 2:
The terminal block is designed to be detachable and replaceable, transforming the wiring terminal layout from a fixed state to a dynamic, changeable state. The terminal block can be removed and repositioned or replaced with different configurations to adapt to different circuit requirements.
2Adaptability or versatility
If wiring terminals are directly connected to external connection terminals, then the connection is stable and reliable, but any layout change requires complex remanufacturing
Solution Approach 1:
The connection path is segmented into two parts: external connection terminals fixed in the resin case and wiring terminals on a separate terminal block. This allows the terminal block to be manufactured independently and replaced without remanufacturing the entire resin case or external connection terminals.
Solution Approach 2:
The terminal block acts as an intermediary component between the external connection terminals and the semiconductor element. It provides a flexible interface that can be changed without affecting the external connection terminals or the semiconductor element, simplifying the remanufacturing process.
3Adaptability or versatility
If a fixed wiring terminal layout is used, then the device structure is simple, but adaptability to different circuit configurations is limited
Solution Approach 1:
The terminal block is designed as a dynamic component that can be repositioned or replaced to accommodate different circuit configurations. This allows the device to adapt to various operational requirements without increasing the complexity of basic operations.
Solution Approach 2:
The terminal block serves multiple functions: it provides electrical connection, allows layout adjustment, and enables different circuit configurations. This multi-functionality increases adaptability while maintaining operational simplicity through a unified interface.
Data Source
AI summary
A semiconductor device includes a resin case, a plurality of external connection terminals fixedly provided on the resin case, and at least one semiconductor element provided in the resin case. At least one terminal block has at least one wiring terminal for electrically connecting the semiconductor element and the external connection terminals.


