Semiconductor X-ray Detector Heat Management via Segmentation

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Solution Overview

Problem

Current semiconductor X-ray detectors face challenges in heat management, making it difficult to produce large-area detectors with a large number of pixels, and they often require cumbersome heat management systems.

Innovation Solution

The design incorporates an X-ray absorption layer with an electrode and an electronics layer that includes voltage comparators, a counter, and a controller to manage the detection of X-ray photons, eliminating the need for a scintillator and allowing for efficient charge carrier collection, thereby simplifying heat management and enabling larger detector arrays.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If semiconductor X-ray detectors use direct conversion of X-ray into electric signals, then detection efficiency is improved, but heat management becomes cumbersome and difficult for large-area detectors

Engineering Contradiction:
Improvedetection efficiencyVSAvoidheat management
Core Design Contradiction:
Measurement precisionVSTemperature

Solution Approach 1:

The detector is divided into multiple independent pixel elements arranged in an array, with each pixel handling a small portion of the X-ray flux. This segmentation allows heat to be distributed across many small components rather than concentrated in a single large detector, making thermal management feasible for large-area applications while maintaining high detection efficiency through direct conversion in each pixel

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces an intermediary cooling structure between the semiconductor layer and the housing, which acts as a thermal conduit to efficiently transfer heat away from the active detection region. This intermediary element enables effective heat management without compromising the direct conversion detection mechanism

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If scintillators are used to absorb X-ray and emit visible light, then absorption efficiency is improved, but spatial resolution decreases due to light spreading and scattering

Engineering Contradiction:
Improveabsorption efficiencyVSAvoidspatial resolution
Core Design Contradiction:
Measurement precisionVSManufacturing precision

Solution Approach 1:

The patent extracts and eliminates the scintillator component from the detector design, using direct conversion in the semiconductor layer instead. This removes the source of light spreading and scattering that degrades spatial resolution, while the semiconductor material itself provides sufficient X-ray absorption efficiency for the intended application range

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the optical conversion mechanism (scintillator converting X-ray to visible light) with a direct electrical conversion mechanism in the semiconductor detector. This substitution eliminates the intermediate light propagation step that causes spatial resolution degradation while maintaining effective X-ray detection

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Manufacturing precision

If scintillator thickness is reduced to improve spatial resolution, then spatial resolution is improved, but X-ray absorption efficiency decreases

Engineering Contradiction:
Improvespatial resolutionVSAvoidabsorption efficiency
Core Design Contradiction:
Manufacturing precisionVSMeasurement precision

Solution Approach 1:

The patent changes the fundamental detection parameter from optical conversion efficiency to direct electrical conversion efficiency. By using semiconductor materials with appropriate atomic numbers and thicknesses, the detector achieves both high X-ray absorption and high spatial resolution without the trade-off inherent in scintillator-based designs, where reducing thickness improves resolution but reduces absorption

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables the production of larger, more efficient semiconductor X-ray detectors with improved heat management, allowing for higher pixel density and effective X-ray detection without the need for scintillators, enhancing imaging capabilities in various applications.

Implementation Method 1

When an X-ray photon is absorbed in the semiconductor layer, multiple charge carriers (e.g., electrons and holes) are generated

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Implementation Method 2

charge carriers (e.g., electrons and holes) are generated and swept under an electric field towards electrical contacts on the semiconductor layer

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS11947059B2Semiconductor x-ray detector
Publication Date: 2024.04.02 SHENZHEN XPECTVISION TECH CO LTD
  • US11947059B2 patent drawing
  • US11947059B2 patent drawing
  • US11947059B2 patent drawing

AI summary

An apparatus for detecting X-ray, comprising an X-ray absorption layer comprising an electrode, an electronics layer and a wall sealing a space among electrical connections between the X-ray absorption layer and the electronics layer. The electronics layer comprises: a first and second voltage comparators configured to compare a voltage of an electrode to a first and second thresholds respectively; a counter configured to register a number of X-ray photons absorbed by the X-ray absorption layer; and a controller configured to: start a time delay from a time at which an absolute value of the voltage equals or exceeds an absolute value of the first threshold; activate the second voltage comparator during the time delay; cause the number registered by the counter to increase by one, if, during the time delay, an absolute value of the voltage equals or exceeds an absolute value of the second threshold.