Semitransparent Banknote Cover with Interior Lighting

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Solution Overview

Problem

Banknote processing machines pose safety risks when automatically opening covers due to unexpected exposure, and existing solutions compromise operator guidance by requiring additional signals or confirmation, which may not ensure direct intervention at the correct location.

Innovation Solution

The apparatus incorporates semitransparent covers with interior lighting, allowing operators to visually inspect processing zones without opening the cover, guided by switching on the lighting for specific zones, and featuring soundproofing to minimize noise and enhance safety.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the cover is automatically opened to guide the operator directly to the processing zone, then the operator can quickly reach the correct location, but safety risks increase due to unexpected exposure

Engineering Contradiction:
Improveoperator guidance to processing zoneVSAvoidsafety risks from unexpected cover opening
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent introduces an intermediary inspection system consisting of inspection windows with illumination devices. This intermediary allows operators to visually inspect processing zones through the closed cover without direct exposure, mediating between the need for inspection access and safety requirements. The inspection windows serve as a safe intermediary that provides visual access while maintaining the protective barrier of the closed cover.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent implements preliminary illumination of the processing zone through illumination devices mounted on the inspection windows. This preliminary action allows operators to prepare for inspection by illuminating the area of interest before actually opening the cover, enabling them to locate issues and plan their approach safely from a distance while the cover remains closed.

Inventive Principle:
Principle #10Preliminary action

2Object-affected harmful factors

If additional signals or operator confirmation are required before automatic cover opening, then safety is improved, but the direct advantage of guiding the operator is lost

Engineering Contradiction:
Improvesafety through operator awarenessVSAvoidtime for additional signals and confirmation
Core Design Contradiction:
Object-affected harmful factorsVSLoss of time

Solution Approach 1:

The inspection windows with illumination provide an intermediary inspection channel that eliminates the need for additional signals or confirmation steps. Operators can safely inspect processing zones through the illuminated windows without requiring cover opening confirmation, thereby maintaining safety while preserving direct guidance to the processing zone.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the mechanical cover-opening system with an optical inspection system using illuminated inspection windows. This substitution eliminates the need for mechanical cover opening and associated safety protocols, allowing operators to inspect zones visually through the closed cover without time-consuming confirmation procedures.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Object-affected harmful factors

If the cover is kept closed for safety, then safety risks are reduced, but inspection friendliness decreases as operators cannot easily inspect processing zones

Engineering Contradiction:
Improvesafety from closed coverVSAvoidinspection accessibility
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The patent segments the cover structure by incorporating separate inspection windows into the closed cover. This segmentation allows the main cover to remain closed for safety while creating dedicated optical access points for inspection. The inspection windows are integrated segments that provide visual access without compromising the overall closed-safe structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The illuminated inspection windows serve as an intermediary inspection mechanism that maintains the closed cover for safety while providing optical access for inspection. This intermediary allows operators to inspect processing zones through the closed cover, maintaining both safety and inspection accessibility simultaneously.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables direct visual inspection and intervention at the correct location without opening the cover, reducing safety risks and noise emission, while allowing continuous operation and inspection of the transport system without opening the machine, thus improving inspection friendliness and safety.

Implementation Method 1

a region of the cover or adjacent to the cover is configured to be semitranstransparent. This means that the transparency of this region is limited at least for visible light. In particular, the internal space of the apparatus is shaded from impinging light thereby.

Methodology Applied
Scientific EffectLight transmission through semitranstransparent material: Absorption (EM radiation)

Implementation Method 2

in at least one cover of the apparatus a region of the cover or adjacent to the cover is configured to be semitranstransparent... Only when the interior lighting means is switched on does the internal space of the apparatus in the processing zone in question become visible from the outside through the semitransparent region.

Methodology Applied
Scientific EffectElectroluminescence from lighting means: Electroluminescence

Implementation Method 3

The apparatus according to the invention makes it possible, in the case that an event is detected that requires the intervention of an operator, to first switch on only the interior lighting means of the processing zone associated with this event.

Methodology Applied
Scientific EffectAcoustic absorption: Acoustic Absorption

Data Source

PatentUS9908151B2Apparatus for processing value documents
Publication Date: 2018.03.06 GIESECKE & DEVRIENT CURRENCY TECHNOLOGY GMBH
  • US9908151B2 patent drawing
  • US9908151B2 patent drawing

AI summary

An apparatus for processing value documents, in particular banknotes, comprises more processing zones respectively having at least one cover for covering an internal space of the processing zone in question. An interior lighting means is provided and at least one region of the cover or adjacent to the cover is semitransparent. The internal space can thus be viewed through the semitransparent region only when the interior lighting means is switched on. Upon detecting an error in the bank note processing, the interior lighting means of the processing zone in question lights up automatically, thus guiding the operator directly to the location of the problem.