Sen Transformer Tap Layout for Independent Power Flow Control

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Solution Overview

Problem

Existing power flow control systems, such as those using Distributed Series Reactors and Phase Angle Regulators, fail to independently control active and reactive power flows in transmission lines effectively, leading to inefficiencies and potential instability, especially when reversing power flow or operating at high currents.

Innovation Solution

A Sen Transformer with a Shunt-Series configuration, comprising an Exciter Unit and a Compensating-Voltage Unit with strategically arranged secondary windings and load tap changers, generates a compensating voltage that can vary in magnitude and phase angle, allowing independent control of active and reactive power flows by adjusting the effective number of turns in the secondary windings.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a series-connected capacitor or reactor is used to regulate effective line reactance, then reactive power flow is controlled, but active power flow cannot be controlled independently

Engineering Contradiction:
Improveindependent control of active and reactive powerVSAvoidpower flow control mechanism
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent introduces a compensating voltage source as an intermediary element that is series-connected with the transmission line. This compensating voltage, when added to the line voltage, creates an effective impedance change that allows independent control of both active and reactive power flows. The compensating voltage source acts as a mediator between the existing line parameters and the desired power flow control, enabling four-quadrant impedance emulation without requiring complex multi-component systems.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If power flow is reversed in the line during capacitive reactance emulation, then active power flow direction changes, but thermal stability and system stability are compromised

Engineering Contradiction:
Improvepower flow direction controlVSAvoidsystem stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent implements dynamic control of the compensating voltage magnitude and phase angle to manage power flow reversal scenarios. By continuously adjusting the compensating voltage parameters based on system conditions, the controller can prevent unstable operating points during power flow reversal. The dynamic adjustment ensures that the line operates within stable regions while still achieving bidirectional power flow capability, thus maintaining reliability while providing adaptability.

Inventive Principle:
Principle #15Dynamics

3Productivity

If an inverter-based Reactance Regulator is used for impedance compensation, then active power can be exchanged transiently, but continuous operation is limited by energy storage device rating

Engineering Contradiction:
Improveactive power exchange capabilityVSAvoidduration of operation
Core Design Contradiction:
ProductivityVSDuration of action of moving object

Solution Approach 1:

The patent replaces the energy storage-based inverter system with a transformer-based compensating voltage source. Instead of using electrical energy storage devices (capacitors) that have limited duration based on their rating, the invention uses a transformer with adjustable taps that can provide continuous compensating voltage. This substitution of the mechanical/electrical energy storage system with a transformer-based system enables continuous operation without duration limits, while maintaining the ability to exchange active power.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Ease of operation

If a Distributed Series Reactor is used to insert magnetizing inductance, then power flow reduction is achieved, but power flow increase and active power control are not possible

Engineering Contradiction:
Improvepower flow control rangeVSAvoidtransformer configuration
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent designs a transformer that performs multiple functions: it can emulate inductive reactance (like a series reactor), capacitive reactance (like a series capacitor), and provide active power control through its compensating voltage. By making the transformer multi-functional, it replaces the need for separate devices (series reactor, series capacitor, and active power controller) with a single unified device. This universal device can control power flow in both directions and achieve four-quadrant impedance emulation, thus expanding the control range while managing complexity through functional integration.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables precise control of power flows, maximizing active power transmission while minimizing reactive power, thereby enhancing power flow efficiency and stability within the thermal limits of transmission lines.

Implementation Method 1

A Sen Transformer with a Shunt-Series configuration, comprising an Exciter Unit and a Compensating-Voltage Unit with strategically arranged secondary windings and load tap changers, generates a compensating voltage that can vary in magnitude and phase angle

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS20240428988A1Transformer for controlling independent active and reactive power flows in a transmission line
Publication Date: 2024.12.26 SEN ENGINEERING SOLUTIONS INC
  • US20240428988A1 patent drawing
  • US20240428988A1 patent drawing
  • US20240428988A1 patent drawing

AI summary

An exemplary transformer includes an exciter unit (EU) and a compensating voltage unit (CVU). The EU including a three-phase transformer with shunt Y-connected primary windings. The CVU includes plural series-connected secondary windings having one secondary winding from each phase of the EU, and plural load tap changers. Each load tap changer is associated with a group of secondary windings that includes one secondary winding from each phase of the EU. Each secondary winding in a group of secondary windings is located at a same distance from an associated primary winding of the EU. All secondary windings, sub-windings between two consecutive taps, and primary windings have similar heights. Sub-windings may or may not be interleaved. Each load tap changer can vary an effective number of turns of the associated group of secondary windings by connecting to one of plural taps associated with each secondary winding according to a selected operating point.