Sense Coil Mutual Impedance Detection for Small Metal Objects
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Solution Overview
Problem
Existing object detection systems for inductive power transfer applications, such as wireless electric vehicle charging, face challenges in achieving high sensitivity, cost-effectiveness, and reliability, particularly in detecting small metallic objects susceptible to induction heating due to strong magnetic fields.
Innovation Solution
The system employs a plurality of sense circuits with quasi-ideal current sources and voltage measurement circuits to measure changes in mutual impedance, using techniques like mutual impedance sensing and flux balanced mutual impedance sensing, to enhance detection accuracy and stability.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If traditional object detection methods are used in inductive power transfer systems, then the system can detect foreign objects, but the detection sensitivity is insufficient for small metallic objects and temperature-related variations affect accuracy
Solution Approach 1:
The patent introduces a sense coil as an intermediary element that indirectly detects the presence of foreign objects through mutual impedance changes, rather than directly detecting the objects themselves. This intermediary approach enhances detection sensitivity for small metallic objects while the measurement of mutual impedance between sense coils provides temperature compensation, improving reliability across varying temperatures.
Solution Approach 2:
The patent utilizes changes in mutual impedance parameters between sense coils to detect foreign objects. By monitoring parameter changes in the electrical characteristics of the sense coils rather than physical properties, the system achieves both high detection sensitivity and temperature stability, as electrical impedance measurements are less affected by temperature variations compared to other measurement methods.
2Area of stationary object
If multiple sense coils are used to improve detection coverage, then the system can detect objects across a larger area, but the system complexity and cost increase
Solution Approach 1:
The patent divides the detection area into multiple zones by deploying multiple sense coils in an array configuration. Each sense coil independently contributes to detection coverage, allowing the system to achieve large-area monitoring while maintaining manageable complexity through modular deployment. The segmentation approach enables scalable system design where coils can be added or removed based on specific application requirements.
Solution Approach 2:
The sense coils serve multiple functions simultaneously: they act as both sensing elements for foreign object detection and as part of the inductive power transfer system. This multi-functionality reduces overall system complexity by eliminating the need for separate detection and power transfer components, allowing the same coil structure to fulfill both detection and power transfer roles.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This approach improves the detection of small objects by increasing sensitivity and reducing temperature-related variations, thereby enhancing the reliability and accuracy of foreign object detection in inductive power transfer systems.
Implementation Method 1
measuring changes in mutual impedance between sense coils of a plurality of sense circuits
Implementation Method 2
detect changes in mutual impedance between sense coils
Implementation Method 3
quasi-ideal current sources and voltage measurement circuits to measure changes in mutual impedance
Data Source
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AI summary
The present disclosure describes techniques for detecting foreign objects. In some aspects, an apparatus for detecting objects is provided. The apparatus includes a plurality of sense circuits, each of the plurality of sense circuits including a primary sense coil having a first terminal and a second terminal, a secondary sense coil having a first terminal and a second terminal, and a capacitor having a first terminal and a second terminal. The first terminal of the capacitor is electrically connected to the second terminals of each of the primary sense coil and the secondary sense coil. The apparatus further includes a driver circuit electrically connected to the first terminal of the primary sense coil of each of the plurality of sense circuits. The apparatus further includes a measurement circuit electrically connected to the first terminal of the secondary sense coil of each of the plurality of sense circuits.