Sense Coil Mutual Impedance Detection for Small Metal Objects

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Solution Overview

Problem

Existing object detection systems for inductive power transfer applications, such as wireless electric vehicle charging, face challenges in achieving high sensitivity, cost-effectiveness, and reliability, particularly in detecting small metallic objects susceptible to induction heating due to strong magnetic fields.

Innovation Solution

The system employs a plurality of sense circuits with quasi-ideal current sources and voltage measurement circuits to measure changes in mutual impedance, using techniques like mutual impedance sensing and flux balanced mutual impedance sensing, to enhance detection accuracy and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional object detection methods are used in inductive power transfer systems, then the system can detect foreign objects, but the detection sensitivity is insufficient for small metallic objects and temperature-related variations affect accuracy

Engineering Contradiction:
Improvedetection sensitivityVSAvoidtemperature stability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent introduces a sense coil as an intermediary element that indirectly detects the presence of foreign objects through mutual impedance changes, rather than directly detecting the objects themselves. This intermediary approach enhances detection sensitivity for small metallic objects while the measurement of mutual impedance between sense coils provides temperature compensation, improving reliability across varying temperatures.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent utilizes changes in mutual impedance parameters between sense coils to detect foreign objects. By monitoring parameter changes in the electrical characteristics of the sense coils rather than physical properties, the system achieves both high detection sensitivity and temperature stability, as electrical impedance measurements are less affected by temperature variations compared to other measurement methods.

Inventive Principle:
Principle #35Parameter changes

2Area of stationary object

If multiple sense coils are used to improve detection coverage, then the system can detect objects across a larger area, but the system complexity and cost increase

Engineering Contradiction:
Improvedetection coverage areaVSAvoidsystem complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The patent divides the detection area into multiple zones by deploying multiple sense coils in an array configuration. Each sense coil independently contributes to detection coverage, allowing the system to achieve large-area monitoring while maintaining manageable complexity through modular deployment. The segmentation approach enables scalable system design where coils can be added or removed based on specific application requirements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The sense coils serve multiple functions simultaneously: they act as both sensing elements for foreign object detection and as part of the inductive power transfer system. This multi-functionality reduces overall system complexity by eliminating the need for separate detection and power transfer components, allowing the same coil structure to fulfill both detection and power transfer roles.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach improves the detection of small objects by increasing sensitivity and reducing temperature-related variations, thereby enhancing the reliability and accuracy of foreign object detection in inductive power transfer systems.

Implementation Method 1

measuring changes in mutual impedance between sense coils of a plurality of sense circuits

Methodology Applied
Scientific EffectMutual impedance sensing: Electromagnetic Induction

Implementation Method 2

detect changes in mutual impedance between sense coils

Methodology Applied
Scientific EffectElectromagnetic coupling: Electromagnetic Induction

Implementation Method 3

quasi-ideal current sources and voltage measurement circuits to measure changes in mutual impedance

Methodology Applied
Scientific EffectElectromagnetic field generation: Electromagnetic Induction

Data Source

PatentEP3899595B1Object detection apparatus and method
Publication Date: 2025.07.09 WITRICITY CORP
  • EP3899595B1 patent drawingFigure 1
  • EP3899595B1 patent drawingFigure 2A
  • EP3899595B1 patent drawingFigure 2B

AI summary

The present disclosure describes techniques for detecting foreign objects. In some aspects, an apparatus for detecting objects is provided. The apparatus includes a plurality of sense circuits, each of the plurality of sense circuits including a primary sense coil having a first terminal and a second terminal, a secondary sense coil having a first terminal and a second terminal, and a capacitor having a first terminal and a second terminal. The first terminal of the capacitor is electrically connected to the second terminals of each of the primary sense coil and the secondary sense coil. The apparatus further includes a driver circuit electrically connected to the first terminal of the primary sense coil of each of the plurality of sense circuits. The apparatus further includes a measurement circuit electrically connected to the first terminal of the secondary sense coil of each of the plurality of sense circuits.