SenseFET Current Regulator Internal Off-Time Estimation

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Solution Overview

Problem

Current semiconductor power supply controllers require external components like current sense transformers and resistors to measure current, increasing costs and power dissipation.

Innovation Solution

A current regulator that uses a SenseFET type of power transistor with an internal off-time reference circuit to estimate the off-time based on the valley value of current, eliminating the need for external current sensing elements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If external current sensing elements (transformer or resistor) are used to measure current, then current measurement accuracy is improved, but system cost increases

Engineering Contradiction:
Improvecurrent measurement accuracyVSAvoidsystem cost
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts the current sensing function from external components and relocates it internally within the controller. The senseFET's body diode and internal circuitry perform current sensing, eliminating the need for external current sense transformers or resistors. This reduces system cost while maintaining measurement capability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent merges the current sensing function with the power switching function by using the senseFET's body diode, which is inherently part of the power transistor structure. This integration eliminates separate sensing components and reduces overall system complexity and cost.

Inventive Principle:
Principle #5Merging (Combining)

2Measurement precision

If external current sensing elements (transformer or resistor) are used to measure current, then current measurement accuracy is improved, but power dissipation increases

Engineering Contradiction:
Improvecurrent measurement accuracyVSAvoidpower dissipation
Core Design Contradiction:
Measurement precisionVSLoss of energy

Solution Approach 1:

The patent removes the external current sense resistor that causes power dissipation and replaces it with an internal sensing mechanism using the senseFET's body diode and voltage comparison circuitry, thereby eliminating the continuous power loss associated with resistive sensing.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent uses the senseFET's body diode, which naturally conducts during the off-time of the main transistor, to sense current without requiring additional power-dissipating components. The sensing is achieved through voltage comparison during brief intervals rather than continuous resistive measurement.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Adaptability or versatility

If traditional current regulation method is used with external sensing components, then current control capability is maintained, but device complexity increases

Engineering Contradiction:
Improvecurrent control capabilityVSAvoidnumber of external components
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines multiple functions (power switching, current sensing, and regulation control) into a single integrated controller device. The senseFET, voltage comparators, and control logic work together as an integrated system, eliminating the need for separate external sensing components and reducing overall device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The controller is designed as a universal integrated solution that performs power switching, current sensing, and regulation control all in one device. The senseFET structure provides both power handling and sensing capabilities, making the controller adaptable to various current regulation applications without requiring additional external components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS7579818B2Current regulator and method therefor
Publication Date: 2009.08.25 SEMICON COMPONENTS IND LLC
  • US7579818B2 patent drawing
  • US7579818B2 patent drawing
  • US7579818B2 patent drawing

AI summary

In one embodiment, a current regulator is configured to form a first signal representative of a current flow through a power switch and to use the first signal to determine an off-time of the power switch.