Sensing Collar Loading Unit Identification for Stapler Firing Stroke

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Solution Overview

Problem

Endoscopic staplers with motor-driven firing cannot accurately determine the staple line length of loading units, leading to potential damage or harm due to insufficient or excessive firing strokes.

Innovation Solution

A stapling surgical instrument with a sensing collar and firing rod arrangement that identifies the loading unit's staple line length through a sensing mechanism, allowing precise control of the firing stroke.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If motor-driven firing is used in endoscopic staplers, then firing automation and surgical efficiency are improved, but the ability to accurately determine staple line length is lost, leading to potential damage or harm

Engineering Contradiction:
Improvefiring automationVSAvoidstaple line length determination
Core Design Contradiction:
Extent of automationVSMeasurement precision

Solution Approach 1:

The patent applies preliminary action by pre-configuring the loading unit with distinctive structural features (different lumens, protrusions, or geometric configurations) that correspond to different staple line lengths. Before firing, the sensing mechanism detects these pre-configured features to identify the loading unit type, enabling the control circuit to determine the correct staple line length and adjust the firing stroke accordingly. This resolves the contradiction by maintaining automation while restoring measurement precision through advance configuration and detection.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements feedback by introducing a sensing mechanism that detects the loading unit's structural features and provides information to the control circuit. The control circuit uses this feedback to identify the staple line length and automatically adjust the firing stroke parameter. This closed-loop feedback system enables the motor-driven stapler to adapt to different loading units, maintaining both automation and measurement precision for safe operation.

Inventive Principle:
Principle #23Feedback

2Productivity

If a single stapler is used with multiple loading units of different staple line lengths, then surgical time is reduced and costs are lowered, but the complexity of identifying and controlling for different loading unit types increases

Engineering Contradiction:
Improvesurgical efficiencyVSAvoidloading unit identification system
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent applies self-service by designing the loading unit with self-identifying structural features (distinctive lumen configurations, protrusions, or geometric patterns) that automatically reveal the staple line length when inserted. The sensing mechanism simply detects these inherent features without requiring external input or complex user intervention. This enables the stapler to automatically adapt to different loading units, maintaining high surgical efficiency while minimizing the added complexity through intuitive, self-explanatory design.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces complex mechanical identification systems with a sensing mechanism that uses optical, electromagnetic, or capacitive fields to detect the loading unit's structural features. Instead of requiring complex mechanical interlocks or manual identification procedures, the sensing mechanism non-contactly or minimally-contactly detects the loading unit type and provides electronic signals to the control circuit. This substitution reduces mechanical complexity while enabling automatic identification and control for multiple loading unit types.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentEP4725427A1A stapling surgical instrument and a loading unit
Publication Date: 2026.04.15 YISI (SUZHOU) MEDICAL TECH CO LTD
  • EP4725427A1 patent drawingFigure 1
  • EP4725427A1 patent drawingFigure 2
  • EP4725427A1 patent drawingFigure 3

AI summary

A stapling surgical instrument includes a shaft assembly (20) and a loading unit (30); wherein the shaft assembly (20) includes a main body (221), a firing rod (23), and a sensing collar (24), the main body (221) surrounds the sensing collar (24), the sensing collar (24) surrounds the firing rod (23) directly, a distal end of the main body (221) is provided with a notch (2212); the loading unit (30) includes an insertion portion (36), a proximal end of the insertion portion (36) and the mounting boss (311) are spaced apart by a first distance along the longitudinal axis; the second lumen (3102) is provided with a second dimension to accommodate a distal end of the firing rod (23) and a distal end of the sensing collar (24), and the first lumen (3101) is provided with a first dimension to accommodate the distal end of the firing rod (23).