Dual-Passage Sensing Faucet Assembly for Solenoid Valve Failure

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Solution Overview

Problem

Sensing faucets face performance issues when a solenoid valve breaks down, leading to operational failures and reduced functionality.

Innovation Solution

The sensing faucet assembly incorporates a second water passage and a valve core that allows water to be supplied through this passage when the primary water passage is compromised, ensuring continuous operation by routing water from the input water control unit to the faucet body.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If a solenoid valve is used to control the first water passage, then the faucet can operate automatically through sensing, but the system becomes vulnerable to failure when the solenoid valve breaks down

Engineering Contradiction:
Improveautomatic water discharge controlVSAvoidoperational reliability
Core Design Contradiction:
Extent of automationVSReliability

Solution Approach 1:

The water passage is divided into two separate passages: a first water passage controlled by the solenoid valve for automatic sensing operation, and a second water passage that can serve as a backup route. This segmentation allows the system to maintain functionality through the second passage when the first passage fails.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A backup second water passage is provided in advance before the solenoid valve fails. This redundant passage ensures that water can still be supplied to the faucet body even when the primary automatic control system fails, cushioning against the potential harm of complete system failure.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Device complexity

If only a single water passage with solenoid valve is provided, then the device structure remains simple, but the faucet cannot operate normally when the solenoid valve breaks down

Engineering Contradiction:
Improvewater passage structureVSAvoidoperational reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The water supply system is segmented into two independent passages with different control mechanisms. The first passage uses a solenoid valve for automatic control, while the second passage uses a manually controllable valve core, providing structural diversity that enhances reliability without excessive complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The control mode of the water passage is changed from purely automatic (solenoid valve) to include manual control capability (valve core). This parameter change in control methodology allows users to manually operate the second passage when automatic control fails, improving reliability.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If a second water passage with valve core is added, then the faucet can continue to work when the first water passage fails, but the device complexity increases

Engineering Contradiction:
Improveoperational reliabilityVSAvoidwater passage structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The second water passage with valve core serves multiple functions: it acts as a backup supply route when the first passage fails, and it provides manual control capability independent of the automatic sensing system. This multi-functionality justifies the added structural complexity by providing both reliability and operational flexibility.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11976449B2Sensing faucet assembly
Publication Date: 2024.05.07 BEIJING KOHLER LTD
  • US11976449B2 patent drawing
  • US11976449B2 patent drawing
  • US11976449B2 patent drawing

AI summary

A sensing faucet assembly includes a faucet body, an input water control unit, a control box, and a sensor. The faucet body includes a faucet water passage. The control box includes a first water passage and a second water passage. The input water control unit includes a water inlet, a first water outlet, and a second water outlet. The first water passage communicates with the faucet water passage and the first water outlet, and the control box is equipped with a solenoid valve. The second water passage communicates with the faucet water passage and the second water outlet, and the input water control unit is provided with a valve core for controlling the communication and the blocking of the second water outlet.