Sensitizing Material for OLEDs Resolving Efficiency-Stability Trade-off

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Solution Overview

Problem

Existing organic light emitting diodes (OLEDs) face limitations in internal quantum efficiency, color gamut, and service life due to the use of fluorescent and blue phosphorescent materials, which restrict their application and performance, especially in blue light fields.

Innovation Solution

A method for preparing a sensitizing material involving specific chemical reactions and purification processes using C24H16Br2P2, dichloromethane, silica gel columns, and electron donor materials to produce a thermally activated delayed fluorescent (TADF) material with improved charge transfer characteristics, enhancing internal quantum efficiency and color gamut.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If fluorescent material is used in OLEDs, then the device structure is simple and easy to manufacture, but the internal quantum efficiency can only reach 25% due to the 1:3 ratio of singlet to triplet excitons

Engineering Contradiction:
Improveease of manufactureVSAvoidinternal quantum efficiency
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The patent introduces a sensitizing material as an intermediary between the exciton source and the fluorescent emitter. This sensitizing material absorbs energy and transfers it to the fluorescent material, enabling triplet excitons to be converted into singlet excitons through energy transfer, thereby achieving over 25% internal quantum efficiency while maintaining the simplicity of fluorescent OLED structure

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the energy level parameters of the system by selecting sensitizing materials with appropriate triplet energy levels (ET) that are higher than the singlet energy level (ES) of the fluorescent material. This parameter matching enables efficient energy transfer from triplet state of sensitizing material to singlet state of fluorescent material, resolving the efficiency limitation

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If blue phosphorescent material is used to improve internal quantum efficiency, then the efficiency can exceed 25%, but the stability is poor and service life is short

Engineering Contradiction:
Improveinternal quantum efficiencyVSAvoidservice life
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The patent merges the advantages of phosphorescent and fluorescent materials by using a sensitizing material (which can be phosphorescent) to enable triplet exciton utilization, while the actual emitter remains a stable fluorescent material. This combination achieves high internal quantum efficiency (>25%) through triplet exciton conversion while maintaining the inherent stability and long service life of fluorescent materials

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The sensitizing material acts as a mediator that converts triplet excitons into singlet excitons through energy transfer, allowing the stable fluorescent material to emit light efficiently without the stability issues inherent in blue phosphorescent materials. This intermediary approach decouples the efficiency enhancement function from the emitter material itself

Inventive Principle:
Principle #24Intermediary (Mediator)

3Loss of energy

If pure organic thermally activated delayed fluorescent (TADF) material is used to achieve 100% theoretical internal quantum efficiency, then both singlet and triplet excitons can be utilized, but the spectrum is very wide resulting in poor color gamut in blue light field

Engineering Contradiction:
Improveinternal quantum efficiencyVSAvoidcolor gamut
Core Design Contradiction:
Loss of energyVSUse of energy by moving object

Solution Approach 1:

The patent segments the functions of exciton management and light emission by using a sensitizing material for triplet exciton conversion and a separate fluorescent material for narrow-spectrum emission. This functional segmentation allows the system to achieve high internal quantum efficiency through triplet exciton utilization while maintaining narrow emission spectrum and good color gamut through careful selection of the fluorescent emitter

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies local quality by selecting a fluorescent material with specific molecular structure and energy level characteristics that provide narrow emission spectrum in the blue region. The sensitizing material is locally optimized for triplet energy storage and transfer, while the fluorescent material is locally optimized for narrow-band emission, achieving both high efficiency and good color gamut

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method results in a sensitizing material that widens the color gamut and improves the internal quantum efficiency and lifespan of OLEDs, achieving 100% theoretical internal quantum efficiency and a longer service life when applied in blue light fields.

Implementation Method 1

triplet excitons can return to a singlet state by reverse intersystem crossing (RISC) and then illuminated by the radiation transition from a high energy level state to a ground state

Methodology Applied
Scientific EffectReverse intersystem crossing (RISC):

Implementation Method 2

subjecting the solution to a purification process with a first silica gel column to obtain an intermediate

Methodology Applied
Scientific EffectChromatography: Chromatography

Data Source

PatentUS11453691B2Method for preparing sensitizing material and organic light emitting diode
Publication Date: 2022.09.27 WUHAN CHINA STAR OPTOELECTRONICS SEMICONDUCTOR DISPLAY TECHNOLOGY CO LTD
  • US11453691B2 patent drawing
  • US11453691B2 patent drawing
  • US11453691B2 patent drawing

AI summary

A method for preparing a sensitizing material and an organic light emitting diode are provided, the method including: adding C24H16Br2P2 and dichloromethane to a hydrogen peroxide solution to react therewith, dissolving a reactant in a dichloromethane solution and subjecting the solution to a purification with a first silica gel column; adding a purified product, a predetermined electron donor material, palladium acetate, and tri-tert-butylphosphine tetrafluoroborate in sodium tert-butoxide and toluene to react; extracting with dichloromethane and purified by a second silica gel column.