Vehicle Sensor Air Cleaning Control for Detection Accuracy

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Solution Overview

Problem

Existing vehicle-mounted sensor cleaning devices may obstruct the sensing surface and temporarily worsen the condition of the sensing surface, especially when using air or washer liquid for cleaning, potentially leading to reduced detection accuracy or failure in sensing operations.

Innovation Solution

A vehicle-mounted sensor cleaning device with a gas nozzle that sprays air towards the sensing surface, a gas supply device, and a control section that operates the gas supply based on detection accuracy thresholds, ensuring the sensing surface is cleaned before accuracy drops below a predetermined level, thereby maintaining the surface in a suitable condition without obstructing the sensor.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If air or washer liquid is sprayed toward the sensing surface for cleaning, then the sensing surface is cleaned, but the sensing surface may be obstructed and temporarily worsened

Engineering Contradiction:
Improvesensing accuracyVSAvoidobstruction of sensing surface
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The control section operates the gas supply device when detection accuracy information becomes lower than a gas supply threshold value, which is higher than the abnormal state threshold. This preliminary action cleans the sensing surface before it reaches an abnormal state, preventing obstruction and maintaining sensing accuracy without needing to spray after degradation occurs

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses gas (air) instead of liquid (washer liquid) for cleaning the sensing surface. Gas spraying avoids the obstruction problem caused by liquid while still achieving effective cleaning, as the gas does not leave residues that block the sensor

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Reliability

If cleaning is performed after detection accuracy becomes abnormal, then the sensor can be restored, but power consumption and consumable usage increase

Engineering Contradiction:
Improvedetection accuracyVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

By setting a gas supply threshold value higher than the abnormal state threshold, the system performs cleaning proactively before detection accuracy deteriorates to abnormal levels. This prevents the need for repeated cleaning operations and reduces overall power consumption and consumable usage

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control section continuously monitors detection accuracy information and compares it against the gas supply threshold value, dynamically controlling the gas supply device based on real-time sensor performance to maintain accuracy while minimizing energy and resource consumption

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device effectively maintains the sensing surface in a suitable state by spraying air before detection accuracy becomes abnormal, reducing the need for large mechanisms, conserving consumables, and minimizing power consumption, while ensuring quick restoration of detection accuracy by using air and liquid cleaning modes as needed.

Implementation Method 1

a gas nozzle that sprays a gas toward the sensing surface

Methodology Applied
Scientific EffectGas spray cleaning: Fluid Spray

Data Source

PatentUS11945415B2Vehicle-mounted sensor cleaning device
Publication Date: 2024.04.02 DENSO CORP
  • US11945415B2 patent drawing
  • US11945415B2 patent drawing
  • US11945415B2 patent drawing

AI summary

A vehicle-mounted sensor cleaning device cleans a sensing surface of a vehicle-mounted sensor. The vehicle-mounted sensor cleaning device includes a gas nozzle spraying a gas toward the sensing surface, a gas supply device supplying the gas to the gas nozzle, and a control section controlling operation of the gas supply device. A predetermined value is set in the control section, for indicating an abnormal state of detection accuracy of the vehicle-mounted sensor based on detection accuracy information of an object which is obtained from the vehicle-mounted sensor. A gas supply threshold value is also set, for use in operating the gas supply device to direct a supply of the gas toward the sensing surface before the detection accuracy information becomes equal to or lower than the predetermined value. If the detection accuracy information has become lower than the gas supply threshold value, the control section operates the gas supply device.