Sensor Arrangement with Heat Moisture Exchanger Filter for CO2 Measurement

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Solution Overview

Problem

Existing methods for determining carbon dioxide concentration in medical device gases are often complex, expensive, and prone to inaccuracy due to temperature and moisture fluctuations during inhalation and exhalation, leading to cross-influences that affect sensor measurements.

Innovation Solution

A sensor arrangement with a heat and moisture exchanger filter is used to buffer, compensate, and smooth temperature and moisture differences in the measured gas, ensuring accurate carbon dioxide concentration determination by isolating these fluctuations from the measurement process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a hydrophobic barrier is used to prevent condensing moisture, then moisture protection is improved, but measurement accuracy deteriorates due to cross-influences from temperature and moisture fluctuations

Engineering Contradiction:
Improvemoisture protectionVSAvoidcarbon dioxide concentration measurement accuracy
Core Design Contradiction:
Object-affected harmful factorsVSMeasurement precision

Solution Approach 1:

A heat and moisture exchanger filter is introduced as an intermediary component between the measured gas and the sensor unit. This filter selectively exchanges heat and moisture with the gas stream, stabilizing temperature and humidity conditions before the gas reaches the sensor, thereby eliminating cross-influences on measurement accuracy while still allowing CO2 detection

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system changes the physical parameters (temperature and moisture content) of the measured gas by using a heat and moisture exchanger filter that actively regulates these parameters. The filter modifies the gas state to maintain stable conditions, preventing the temperature and moisture fluctuations that previously caused measurement errors

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If simple and cost-effective sensor methods are used, then device complexity and cost are reduced, but measurement reliability deteriorates due to sensitivity to temperature and moisture variations

Engineering Contradiction:
Improvesensor system complexityVSAvoidmeasurement reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The heat and moisture exchanger filter serves as a protective intermediary that shields the simple sensor from environmental variations. By stabilizing the gas conditions before measurement, the filter enables reliable operation of cost-effective sensor types that would otherwise be too sensitive to temperature and moisture changes

Inventive Principle:
Principle #24Intermediary (Mediator)

3Loss of time

If direct measurement of measured gas is performed, then response time is improved, but measurement accuracy deteriorates due to synchronous fluctuations in temperature and moisture during breathing phases

Engineering Contradiction:
Improvemeasurement response timeVSAvoidcarbon dioxide concentration precision
Core Design Contradiction:
Loss of timeVSMeasurement precision

Solution Approach 1:

The heat and moisture exchanger filter acts as a buffer that decouples the direct connection between breathing phases and sensor measurements. It absorbs and releases heat and moisture synchronously with breathing, creating a stabilized intermediate gas stream that maintains measurement accuracy while preserving timely response

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of a heat and moisture exchanger filter in the sensor arrangement significantly improves the accuracy of carbon dioxide concentration measurements by stabilizing gas conditions, reducing measurement errors, and maintaining the integrity of other gas components, while being cost-effective and compact.

Implementation Method 1

at least one heat and moisture exchanger filter for filtering the branched-off measured gas

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 2

at least one heat and moisture exchanger filter for filtering the branched-off measured gas

Methodology Applied
Scientific EffectMoisture exchange: Absorption (physical)

Implementation Method 3

the carbon dioxide concentration can be inferred by means of the heat conduction of a measured gas or of a gas sample at a sensor unit

Methodology Applied
Scientific EffectHeat conduction: Conduction (thermal)

Data Source

PatentUS20230330367A1Sensor arrangement, medical apparatus, exhalation valve, and method for determining a carbon dioxide concentration in a measurement gas
Publication Date: 2023.10.19 DRAGERWERK AG
  • US20230330367A1 patent drawing
  • US20230330367A1 patent drawing
  • US20230330367A1 patent drawing

AI summary

A sensor arrangement (10) for a medical device (12), includes a sensor unit (11) for determining a carbon dioxide concentration in the measured gas, a branch line (14) for branching off the measured gas from a main line (15) of the medical device (12) and for sending the branched-off measured gas to the sensor unit (11). At least one heat and moisture exchanger filter (16, 17) filters the branched-off measured gas. A medical device (12) with the sensor arrangement (10), an exhalation valve (25) for the medical device (12) as well as a process for determining a carbon dioxide concentration are also provided.