Sensor Array Control Circuit Parallel Scanning FPGA

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Solution Overview

Problem

Conventional circuits for scanning arrays of pressure or force responsive sensor elements face limitations in accuracy and speed, leading to suboptimal data acquisition and transfer rates, which hinder real-time pressure or force mapping and sensitivity adjustments.

Innovation Solution

A control circuit with parallel modules and a field-programmable gate array (FPGA) architecture is used to enhance data acquisition rates, enable user-definable subset scanning, and automatically adjust gain and sensitivity, facilitating faster and more accurate data transfer and processing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional circuits are used for scanning sensor arrays, then device complexity is reduced, but data acquisition rate and measurement precision deteriorate

Engineering Contradiction:
Improvedata acquisition rateVSAvoidcircuit complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The control circuit is divided into multiple parallel modules, each capable of independently scanning and processing signals from sensor elements. This segmentation enables simultaneous processing of multiple sensor signals, thereby increasing the overall data acquisition rate without requiring a single complex sequential circuit

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from sequential scanning (one-dimensional time processing) to parallel scanning (two-dimensional space-time processing) by implementing multiple control modules that operate simultaneously on different sensor elements or groups, effectively adding a spatial dimension to the data acquisition process

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Measurement precision

If conventional scanning methods are used, then device complexity is minimized, but measurement precision and accuracy deteriorate

Engineering Contradiction:
Improvepressure or force measurement accuracyVSAvoidcontrol circuit complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The control circuit incorporates feedback mechanisms where scanned signals are processed and used to adjust subsequent scanning operations or calibration parameters. This feedback loop enables real-time correction of measurement errors and improves overall measurement precision for pressure or force sensing

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs preliminary calibration actions by scanning sensor elements with known reference conditions before actual measurements. This preliminary calibration establishes baseline parameters that improve the accuracy of subsequent pressure or force measurements during normal operation

Inventive Principle:
Principle #10Preliminary action

3Reliability

If full array scanning is performed, then complete data coverage is achieved, but scanning time increases

Engineering Contradiction:
Improvedata coverage completenessVSAvoidscan rate
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The control circuit enables partial scanning where only specific subsets or regions of the sensor array are scanned when full array coverage is not required. This partial action approach maintains data coverage for critical areas while significantly reducing the time required for scanning operations

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The scanning system dynamically adjusts the scan pattern and coverage area based on real-time requirements. The control circuit can switch between scanning the entire array when complete coverage is needed and scanning only specific regions when speed is prioritized, making the scanning behavior adaptive to operational conditions

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves significantly higher data acquisition and transfer rates, enabling real-time pressure or force mapping and improved sensitivity adjustments, thereby overcoming the limitations of conventional systems.

Implementation Method 1

the electrodes for at least one of the set of electrodes being covered with a variable resistance pressure or force sensitive material (e.g., an ink)

Methodology Applied
Scientific EffectPiezoresistive Effect: Piezoresistive Effect

Data Source

PatentUS7591165B2Control circuit for sensor array and related methods
Publication Date: 2009.09.22 TEKSCAN INC
  • US7591165B2 patent drawing
  • US7591165B2 patent drawing
  • US7591165B2 patent drawing

AI summary

A control circuit for scanning a pressure or force responsive sensor array is disclosed. Pressure or force sensors formed of an array of pressure or force responsive sensor elements can be used to acquire pressure or force measurements in response to an applied load. The control circuit can sample signals from the sensor elements to detect the pressure or force at one or more sensor elements of the sensor array. The circuit herein may provide for relatively faster scan rates. A user may define a subset or subsets of sensor elements of the sensor array to be scanned. Various methods and related circuitry for adjusting for sensor characteristics are also disclosed.