Vehicle Control System Sensor Board Actuator Identification

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Solution Overview

Problem

Existing electronic control systems for motor vehicles face challenges in unambiguously identifying actuators and preventing incorrect installation, especially with detachable connections, which limits the ability to replace components independently.

Innovation Solution

An electronic control system that includes a remotely mounted controller, an actuator, and a sensor board with actuator-specific data stored in its memory, allowing for unambiguous identification and transmission of this data to the controller via a common data line, enabling reliable component replacement and reducing the need for variant coding during production.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of repair

If detachable connections are used between controller and actuator, then ease of replacement is improved, but reliability of identification is worsened

Engineering Contradiction:
Improveease of replacementVSAvoidreliability of identification
Core Design Contradiction:
Ease of repairVSReliability

Solution Approach 1:

The patent introduces a sensor board as an intermediary component between the controller and actuator. This sensor board contains a memory element with actuator-specific data (serial number, variant information, calibration data). When the actuator is replaced, the sensor board automatically provides the controller with the new actuator's identification data, enabling reliable identification without requiring complex pairing procedures or preventing incorrect installations through hardware encoding.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If actuator-specific data is stored in the controller, then identification accuracy is improved, but device complexity is worsened

Engineering Contradiction:
Improveidentification accuracyVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent segments the data storage function from the controller by placing actuator-specific identification data in a separate memory element on the sensor board. This segmentation allows the controller to remain simpler while still achieving accurate identification through data retrieval from the sensor board's memory, avoiding the need for complex data storage and management systems in the controller itself.

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If remotely mounted controller is used, then adaptability is improved, but loss of information is worsened

Engineering Contradiction:
ImproveadaptabilityVSAvoidloss of information
Core Design Contradiction:
Adaptability or versatilityVSLoss of information

Solution Approach 1:

The patent implements preliminary action by pre-storing actuator-specific identification data (serial numbers, variant information, calibration data) in the memory element on the sensor board before the actuator is installed. This preliminary preparation ensures that when the remotely mounted controller needs to identify or configure an actuator, the necessary information is already available locally at the sensor board, eliminating information loss that would otherwise occur over long data transmission paths.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS9840124B2Electronic control system for a motor vehicle
Publication Date: 2017.12.12 SCHAEFFLER TECHNOLOGIES AG & CO KG
  • US9840124B2 patent drawing
  • US9840124B2 patent drawing
  • US9840124B2 patent drawing

AI summary

The present invention relates to an electronic control system for a motor vehicle, including a control device, an actuator, and at least one sensor. The control system according to the invention is characterized in that it has a sensor board for reading the data detected by the sensor, wherein the sensor board has a memory for storing actuator-specific data and an interface between the sensor board and the control device for transferring the data stored in the sensor board to the control device. The present invention also relates to a method for operating this type of control system.